So here's the quick summary:
The speed-dependent vibration showed up right after a day of wheeling. I have tried this so far:
1) Brand new OEM CV axle on the right side
2) Took off front drive shaft without any improvement
3) Fresh inner and outer tie-rods
4) Put fresh oil in front diff/transfer case
5) All new bearings, hub flange, lock nuts etc (6 months ago)
6) All tires balanced twice and fresh alignment at the dealership
What is next? This is purely guess work - but I am wondering
- if a bearing in the front diff got screwed? How to check for those?
- There is also slight give in the steering rack bushings and it leaks a tiny bit of oil should that be addressed?
- Should I take off the rear drive shaft to see if it'll improve anything - I doubt it very much since the source of vibration/shake is the front of the truck.