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Shoot me a message and we can communicate about itI’m very interested in this as well!
Being semi local (Livingston) would you be interested in helping install?
I am trying to be patient for the 1.5". My rationale for this is that with my 35s, I touch on full stuff in the rear. I figure that the 1" will get me just right with 35s. However I would like to go 37s for my next tire.I'm in, just debating on which size kit. Seeing lots of folks going with the 1", any particular reason everyone is choosing 1" over 1.5"?
Rear Bumper
The rear bumper is trickier.
The upper part ties into the bodywork that moves up with the BL, but is also supported and floating on the frame that hasn't moved. So spacers need to be added to the step portion of the bumper.
The lower part of the rear bumper does tie into frame on a long bracket. This bracket just needs to be tweaked upwards.
Adding step supports
@nwfl4runner gets credit as I borrowed the idea of using starboard, aka cutting board, aka HPDE. Cheap and easily cut with a jigsaw.
There is in internal plastic bracket on the bumper cover underneath the exterior step façade. It can be separated from the bumper skin by undoing the proximity sensors and a series of snaps. Goal is to remove this, and screw in some spacers to this bracket so that is floats at the right height of the new BL.
View attachment 3608014
Note the witness marks on the frame and plastic bracket and foam tape. The idea is to add blocks to these key areas as support to standoff this internal plastic bracket. Note the HPDE cannot be easily glued or bonded. VHB might do, but I found it more straightforward to mechanically screw these blocks to the internal bracket. I used small tapered brass screws to avoid rust.
Here's the pattern I used and works well. The plastic bracket is upside down here. I used 2-4 screw for each block. Sorry I didn't grab a picture but relative to this picture, they come from underneath through the plastic bracket into the blocks.
View attachment 3608008
There is also this ledge on the frame that needs a support. For this, I bolted HPDE to the frame. There's two large existing holes . With some larger screws and fender washers, these can be located and secured to the frame.
I added foam tape back to the areas where stock had it, but applied to tape to the frame as it sticks better to metal (than HPDE).
View attachment 3608552
Under Bracket
This long underneath bracket has 2 attachment points to the frame and 4 attachment points to the bumper skin. One halfway to each side and two near the hitch. This bracket needs to be tweaked to move the bumper skin attachment points by the height of the BL. There's enough room for the side points, but the hitch point may not have height for a full 1".
Start by measuring the height of the points where they are relative to the frame. Goal is to bend it up by the amount needed until you get to the measured difference. To allow the play necessary to bend the metal bracket flatter, you'll want to slot/oval out the frame attachment holes of the bracket inward.
View attachment 3608565
Rear Bumper Cover
Cut the thin center bridge of the bumper cover for clearance. I used tie wraps to secure these tow points to the supporting bracket when installing.
The plastic black hitch cover will also need a couple tabs cut but otherwise should clean up the look nicely. I no longer use the color matched hitch cover to YMMV getting that back on.
View attachment 3608579
Gap mitigation for bumpers/sliders. Additional 1" would seem more than enough for my purposes. Possibility of being able to park in parkades.I'm in, just debating on which size kit. Seeing lots of folks going with the 1", any particular reason everyone is choosing 1" over 1.5"?
With this in mind, I very carefully and slowly raised Jason’s vehicle (also an 08’ LX) that we installed the 1.5” kit on last week. I had two solutions sitting on the shelf if needed. However, the cap never started to pull down, and I was able to insert the spacer, and lower the driver’s side successfully. I am confident both his and mine are safe to drive and we did not need to insert any aftermarket part or steering linkage from another vehicle.
This is what his steering looked like after completion…Do you have a pic of this?
Has anyone taken apart the shaft to see how far it extends?This is what his steering looked like after completion…
View attachment 3611434View attachment 3611435
Torque spec on the intermediate shaft bolt is 26lb ft if I remember correctly. Then paint applied.
No, and I’m not sure how easily it comes apart. I can share what mine looks like later this weekend. I can even remove the electrical tape on my cap that pulled down and photograph the exposed splines behind that but this doesn’t provide any exact information about the total length of that shaft. And that part is crazy expensive to order just to disassemble. Possibly a wrecked vehicle could be found to pull that fromHas anyone taken apart the shaft to see how far it extends?
26lb-ft is what I see in the FSM.No, and I’m not sure how easily it comes apart. I can share what mine looks like later this weekend. I can even remove the electrical tape on my cap that pulled down and photograph the exposed splines behind that but this doesn’t provide any exact information about the total length of that shaft. And that part is crazy expensive to order just to disassemble. Possibly a wrecked vehicle could be found to pull that from
I’ve sent out links to anyone on my list of initial requests for the 1” version. I haven’t started the 1.5” except one person that wants to have one set aside for me to help install next month.How do we lock into the intro price?
I want as many of these out in the world and the response has been wonderful, so I’m going to open up the intro pricing for 1” to 15 kits instead of just 10 and 1.5” to 10 kits instead of 5. The laser engraving will match that number.Support Indy vendors. Pay full price