I have spoke to Mark Whatley at some length about what is going on, and he wanted to see pics, so I took a few, hooked up with Lemon at the Carbones watering hole for some lunch and wireless pic posting...
Engine came in stuck solid. (Unbeknownst to me) Owner stated that the starter was bad, had it towed to the shop. I put a new gear reduction unit in thinking no biggie right? THUNK. No crank. Put the truck into fourth gear and tried to rock it back and forth, no go. Put ¾ drive breaker bar on 46mm socket and was afraid I was going to twist the nut off the end of the crank. No go.
Pull rocker cover; everything appears to be in order. Remove plugs and distributor, nothing out of the ordinary there. Plugs were clean and the distributor appeared to be fine. Drain the oil and drop the pan. Everything seems to be fine, no bent rods, no holes in the pistons; the rods are all free on the crank and not burnt looking. Decided to drop main bearing #2. I found a pretty deep groove in the front side of the lower portion of the bearing, and the crank has a rough spot that is symmetrical around the main journal, you can catch your nail on it, but it is definitely nothing that puts the crank into a ‘junk’ status. I then try and turn the engine over, and it moves! The #2 main cap and lower bearing are still in my hand mind you. I put the main back up and re-torque it. The engine rolls over almost twice and then locks up again.
I drop #3, and find nothing out of the ordinary, no markings no odd wear patterns, nothing. I then dropped #4 main, and found it to be significantly marred up compared to the others. I then rolled out the upper and it was in the same sad shape.
I dropped #1 and found nothing on the lower part of the bearing.
This is where I am. I called Mark A. and asked if he had a set of stock 2F mains on the shelf to measure, but no go and I have not bothered Mark W. with any more of this, until now.
I have a set of stock Toyota mains that I should have in my hands later next week, and I will measure them and provided they check out to what was in there, I will roll them in after dressing the crank journals with emery cloth, torque the caps and see if it turns over.
-Steve