Is anyone familiar w/a fan motor upgrade on our trucks?

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There hasn't been anything new on this thread for a few years. I've got a 74 FJ40 and the blower motor screams like a banshee. I'm gonna do the Napa route. For $28 I'm not out much. Hope I don't have to hack too much up to make it work. I will however take some pictures of the process and post them up on here in the event anyone else wants to give it a try.
 
Here's what I got. It was pretty dang easy. $28 for the motor, 10 minutes with a cut off saw, little clean up around the edges, drilled the holes and it mounted right up. Took the squirrel cage off the old motor. Drilled the center hole out to the same size as the shaft and pressed it on. Fit nice and tight, actually was a b!tch to get it back off. All and all, took me maybe 30 minutes. I'd say it's a solid replacement option. One thing I did do was tape off any open holes in body of the motor that was exposed in the engine compartment. There was a big hole in the side of the case. Since the motor was designed to be inside the car and not the engine compartment they weren't concerned with anything getting wet. With it sitting in the engine compartment I taped it all off with black electrical tape and faced the hole towards the firewall.

One other thing I'll note. I was using one of those $3, 50 ohm resistors off Amazon so the fan switch would have high and low. It works just fine, however it does keep the fan from going full blast. I hooked it straight to the battery just to see how much air it would move and it is crazy. I left the resistor in and I'm using it, but if it gets really cold I may bypass the resistor and just go with crazy fast on and off.

Took some cardboard, cut a hole in it to get the OEM motor to sit flush, then traced the pattern. Transferred the pattern onto the Napa motor
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Got a little excited and drilled some pilot holes, they weren't too far off. I just make them bigger to make sure I hit all the holes in the fan box when it was mounted. Nothing to it.
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It mounted right up, runs like a champ
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You can see the whole I was talking about, just up and to the right you can see the outline. I'll probably just wrap the electrical tape around a time or two just to be sure no water gets in. But for $28, I can always go buy another one.
MVIMG_20180215_185703.jpg
 
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Nice write up, Justin! I'm going to tackling this very soon... as well as the defrost hoses via Lowe's and the power vac section :)

I wonder if there is a way to get the two speed switch to give the high and low speeds?
 
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Nice write up, Justin! I'm going to tackling this very soon... as well as the defrost hoses via Lowe's and the power vac section :)

I wonder if there is a way to get the two speed switch to give the high and low speeds?

Shop vac hoses, never thought of that. I have one that is taped up because it's falling apart. May have to investigate the shop vac section for a replacement. Great idea!
 
I wonder if we can control the fan speed with an arduino?
If we add a temperature sensor, maybe we can make it automatic?
Someone tried this before?
 
Shop vac hoses, never thought of that. I have one that is taped up because it's falling apart. May have to investigate the shop vac section for a replacement. Great idea!
Ran to Home Depot after work and got the Rigid shop vac extension kit. Worked like a charm. It even has extra extensions that fit perfectly into the upper defrost ducts. Might have to go back and check on Rigid elbows that can attach to the heater unit. But defroster is working! Now if I can figure out where the water is dripping into the windshield frame
 

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