Awesome that you're chasing this down to the component level. I hope you do find resolution in replacing that part.
There's very little in the hive mind on these details. If you have any pictures and additional detail to share on how to replace this part, that would be awesome for the next guy.
I'm pretty interested in your B&M pan as well. Additional capacity is always a good thing if it doesn't compromise clearance or create too much of an vulnerability offroad? Any insight into how much lower it hangs?
Just playing it forward-- that's the thing I really love about these forums. I have three (3) different rigs: the 2013 LX 570, a 2013 heavily modded JKU & a 2022 Ram Rebel 1500 ecodiesel & there are forums (fora?? lol) for all of them. And folks across the board are incredibly generous with their input / thoughts / wisdom / experience.
99% of the time, someone, at some point, has experienced the issue you're scratching your head about (I'm still trying to figure out the impedance on the speakers in my ML system, for example, as I want to replace the OEM drivers / speakers and-- other than the sub in the boot-- have found almost nada on the impedance of the full speaker array... but that's another thread altogether).
Will address your Qs in reverse order. And I'll need to punt on the forensics of the solenoid D / SLT replacement as I need to get back to my day job, but happy to address your Q on the B&M pan and will post on the other in a few days.
1) The B&M pan. Why I purchased it / Fitment.
First, the reason I purchased it was because of my experience with B&M's pan for my 2022 Ram Rebel 1500 ecodiesel. My transmission operating temps with the OEM pan were in a range of 205-221 degrees. Now they're running at 182-189 degrees. All data-logged over several thousand miles under any/all driving conditions. Additionally, the range / band of variation when at full operating temperatures has been tightened from a 'band' or range of 16 degrees (i.e., 205-221 with the OEM set-up) to 7 degrees.
While obviously the absolute reduction in temps is the more important benefit experienced, and while I don't have a PhD in fluid dynamics, I have a hunch that less variation at full operating temps under all operating conditions is better than greater variation. Even if beneficial only at the margins, the tighter 'band' of temps is an added bonus.
I'd purchased a B&M pan for my 2022 1500 Ram Rebel about 10 months ago at 21k miles on the clock & installed it (came down to the PPE pan or the B&M pan but, for my 1500 truck the B&M pan i) had greater 'extra' fluid capacity than the PPE pan and ii) the PPE pan requires a custom PPE filter, while you can use a OEM filter with the B&M pan).
I'm a bit leery of a complete flush even at that kind of low mileage-- I'm sure it would be fine, but as I did it myself & don't have the requisite equipment in my DIY garage, I did a series of drain & fills over a short time / mileage frame, replacing the OEM fluid with the same Amsoil Signature Series I used recently with my LX 570. No, I'm not an AMSOIL shill nor vendor, but they legit make some of the highest-quality fluids / lubricants / oils, etc. on the market & I've had nothing but great experiences with their products across the vehicles I own. Point of mentioning this is not to get into the dog-chasing-its-tail rabbit hole of arguing over the 'best' oil on the market but, rather, I want to be comprehensive & complete in my answering your Q.
Namely, in addition to installing the B&M pan on my Ram 1500, I also changed the fluid from OEM Mopar to Amsoil as well and that may have also had some impact on the incredible results I experienced, as outlined in the next paragraph. I doubt the specific ATF used had much to do with the dramatically cooler temperatures I now see & that 99.9% of the results came from thje extra capacity & design of the B&M pan, but just wanted to mention this variable to provide as transparent & complete answer to your Q.
PUNCH LINE RESULTS W/ MY RAM TRUCK: Transmission Operating Temps Now 15-30 degrees cooler than OEM w/ 60%+ reduction in temp. 'band.'
Prior to install of the B&M pan, once my Ram got up to full operating temps across any / all driving conditions, with the OEM pan & OEM fluid, the transmission temps would fall in the range of 205-221 degrees (i.e., a 16-degree band), depending on ambient temps, elevation, my payload, etc. These 'OEM temps' were data logged with my scanner over some 15k miles.
In the now-9k miles since I installed the B&M pan on my truck, a sufficient length of time / miles & data points to make an apples-to-apples comparison, the transmission temps now run significantly lower, with a smaller 'range' of temps. I'm now running at 182-189 degrees (i.e., a 7-degree temp variation 'band') as data logged by my scanner over the last 9k miles with the B&M pan. In that time, I've not yet gone over 190 degrees.
To be fair, none of those miles with the OEM pan nor the B&M pan have been in the Rockies towing a 11k trailer-- I'm sure I'd crack 190 easy under that set of conditions.
But, damn, the results spoke for themselves. Best $350 I've spent on an aftermarket part in my life.
RESULTS TO DATE WITH LX 570 & FITMENT: Insufficient Time / Miles / Data Points to Draw Definitive Conclusions (yet); Clearance Cut 1/2" (ish).
As the harsh upshift issues in lower gears started immediately after install of the Toyota 200-series-spec B&M pan, I've driven it sparingly & gingerly (i.e., toggling the '2nd gear' button on the ECT immediately after starting the ignition & prior to engaging the transmission) pending the resolution of the reason for my original post. So I just haven't driven it long enough over enough miles, driving 'normally' to yet begin logging my transmission temps.
Should be getting my rig back tomorrow or Friday, so will report back in 5k miles or so after driving it for sufficient time / miles.
Given the experience I've had with my Ram 1500, I'm fairly confident I'll see a drop in transmission temps at full operating speeds. Maybe not as big of a drop as with my Ram 1500 (the B&M pan for the Ram has a 4.5 extra qt. capacity vs. the 3.5 qts extra for the Toyota / Lexus application), but my expectation is that I'll see the same thing as with my Ram: lower absolute transmission temps & a tighter 'band' of temps.
And of course, while I doubt changing the brand of ATF on my Ram 1500 contributed much to the dramatic results (i.e., because the OEM fluid replaced only had 21k miles on it), I fully expect that the introduction of fresh, new ATF fluid in my 570 replacing the OEM fluid w/ 135k miles will be a contributing factor to whatever results I log. Whether I'd used the Toyota WS or Amsoil or any other WS-spec fluid, the introduction of new ATF fluid replacing the OEM fluid w/ 135k miles is going to have a greater degree of impact on the end results + the B&M pan itself.
It'll be impossible for me to begin to try and quantify what % of the results are attributable to each of the variables changed, but, no matter what I fully expect I'll see a material drop in transmission temps at operating speed under all conditions. Basic physics & fluid dynamics: a greater volume of fluid circulating in a closed system = lower temps. And lower temps= good!
FITMENT: No fitment issues on my Ram 1500 (which has a 1" factory lift & I'm running 295/70/18s on it)-- the dimensions of the pan are such that it 'sits' about 1/2 inches lower than the OEM solution but, as I've got about 10" of clearance already, that 1/2 inch drop doesn't give me any heartburn. And if I'm really going to get into it offroad, I'm taking my 2013 JKU... so other than some light overlanding and using service roads / dirt roads for hunting & fishing, my use case for my Ram truck makes this largely irrelevant.
HOWEVER, on the 570 there are protective cross-members protecting the OEM pan & they fit tight up against the OEM pan. After installing the B&M pan, I couldn't get the cross members back on. And since my SLT solenoid crapped out, I've not had occasion to button things up underneath.
In eyeballing it, however, it won't be a big deal and will be easy to reinstall the cross members with a slight mod-- the crossmembers didn't fit by maybe only 1/2" due to the deeper B&M pan, so I'll just get some washers to use as spacers & may need to get longer bolts to get it re-installed. Easy-peasy.
As I'm not taking my 570 hard-core offroad-- its use case is about the same as my Ram truck in our family-- so the reduction of clearance of 1/2" (ish) doesn't matter to me. But losing around 1/2" inches of clearance may mean a lot to others reading this with a different use case than me & really get into the sh*t offroad and do some serious wheeling, so just FYI for anyone considering the B&M pan.