I picked up a new pulley for the 12si, 78a alternator I'm putting in my '75 FJ40. I thought I'd toss this little tidbit into the plethora of tech which currently exists on this very issue.
Bought it on Ebay from triodiode for $17.20 shipped. Info from auction is below.
Search for: Alternator Pulley 5/8-3/4 Delco Conversion
Info: Ok you changed your generator to an alternator and now the belt won't fit. Here is a 5/8 and or 3/4" width pulley with nut that will fit Delco Motorcraft and others that use a .67 ID pulley. This is a conversion pulley with a .67" ID 2.5" OD. If you have a Delco alternator and it has the old style fan with a cupped center like the fan on the right you will need a different fan and spacer for this pulley to work. If you do have this style let me know and I will send you one (used) free. You pay the extra shipping. The pulley itself will ship for 1 pound with the fan 2 pounds.
Stock # 01005
Bought it on Ebay from triodiode for $17.20 shipped. Info from auction is below.
Search for: Alternator Pulley 5/8-3/4 Delco Conversion
Info: Ok you changed your generator to an alternator and now the belt won't fit. Here is a 5/8 and or 3/4" width pulley with nut that will fit Delco Motorcraft and others that use a .67 ID pulley. This is a conversion pulley with a .67" ID 2.5" OD. If you have a Delco alternator and it has the old style fan with a cupped center like the fan on the right you will need a different fan and spacer for this pulley to work. If you do have this style let me know and I will send you one (used) free. You pay the extra shipping. The pulley itself will ship for 1 pound with the fan 2 pounds.
Stock # 01005