FZJ80 Supercharger Lookouts

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SUMOTOY said:
A couple of problems I see looking at your kit vs the output numbers. First, know that my audi quattro (turbo q tweeks mostly) shop does all it's tuning on chassis dynos. I've also extensively tweeked and modified (including 3in turbo back exhaust) my ex RN61 22RTE 4R. Not at all looking to knock your kit, cuz I know what it takes to get one right, I just can't come to the same conclusion you did below given the data on that link

To really make a good comparo, IMO/E the numbers would change drastically with the following equalizers:

I agree, that is was not 100% apples to apples, but that is the closest we could get. Same exact truck, samy dyno etc.

- the intercooler <installed> on the SC setup

OR
- the intercooler <deleted> from the turbo setup
Some custom intercoolers exist for the SC, but nothing available to buy. I do agree that it would help, but I am pretty sure that even with a intercooler the SC would still be lacking.

AND
- 3in exhaust on SC setup
OR
- stock exhaust on turbo setup

True, but I do not believe the SC system was restricted.

The bottom line is that I owned a 95 truck with SC, installed a number of Safari intercooled systems and now the AVO system. In all cases, the trubo was a much better setup out of the box. Now could you take a SC truck, add intercooler, some extra injectors and do the fuel managment and improve on the out of the box install. Yes, I would love to see one do that and we can compare.

This truck just never ran right with the SC. We could have gone the above route, but for probably the same money, we swapped it to a Turbo and the customer is happier than ever with the truck.

Chjristo, I don't see an apples to apples comparo. Further, 35 tires on a chassis dyno doesn't sound like you'd get really accurate numbers off either setup.

Nope, in retrospect we should have run smaller tires, but the truck is regeared to 4.88's so running smaller tires would not really be an option.

Certainly we should see a shift left of both HP and torque figures with normal tires.

Yes,

I service, worked, tweek (and still drive) turbocharger applications daily for 15 years at my audi shop (and at boost levels in the 26psi range - my audi turbo quattro runs 22-26psi). I certainly can appreciate turbos for what they are. However, torque is something that is tough to match apples to apples boost with a supercharger. I know from experience in dozens of audi factory turbo applications that 90% of power comes from boost, how you get it matters little. What you do with 'other' parameters gets you the last 10%. 5-6psi off both systems should easily give the advantage to the SC in torque and near equal in HP.

Add charge air cooling to the SC setup, I suspect that the SC is all it's cracked up to be.
Scott Justusson

I would really like to see a SC truck match the turbo. We looked long and hard at producing a intercooler for the SC kit, but decided against it purely for economic reasons.

All I can tell you that every SC'ed truck that I have owned or driven feels like they fall on their face when you really push them. Also the underhood temps that they generate is just to much. It might not be the SC directly, maybe just the engine bay laytout on the 1FZFE and not allowing airflow to cool things down once the SC is installed.

The trubo trucks do not suffer from this, but as Dan says, the SC is better than a poke with a sharp stick. However maybe someone has to sharpen that stick a little.
 
SC vs Turbo - long and nerdy

Christo:
I'm willing to attempt to sharpen that stick a bit, cuz turbo guys tend to be intrigued by superchargers, and I suspect vice versa.

If you take to the idea that power is mostly a function of boost (I can present that argument easily in my theatre of operation), the 5-6psi is 5-6psi, super or turbo. For more on turbo/supercharger theory Corky Bell's Maximum Boost is a good start, and Humphries Automotive Supercharging & Turbocharger Manual can get you into the real nerdy stuff. Further, to compare the two as apples to apples, you only need 4 data points (along with ambient temp and pressure): Turbo/supercharger compressor outlet temps and turbo/super inlet temps (simply - pre and post intercooler) and Turbo/Supercharger compressor Pressure pre and post IC. The rest is just math. Dual temp (and differential temp) guages can be had from Andial (made by Davtron)

I'd offer that a really bad place to install a supercharger is directly above the exhaust manifold, but shielding and/or ducting air could help immensely there. Let's also not forget that turbos also can heat soak over time as well.

You have a constant pressure in both systems, so the only variable you could have is temp. It's easy to argue that a monster turbo with 5-6psi, will most likely have a lower compressor outlet temp compared to a SC. This means that more dense air is entering the combustion chamber (lbs of air and lbs of fuel). However, big turbos pushing 5-6psi aren't very efficient either. Without those temps and pressures, 'addressing' the problem won't be systematic. And your dyno numbers are a bit misleading. IF it's only heat between the two systems, then address the heat, it's the cheapest thing you can do to either system.

Air to water IC or air to air IC's can dramatically affect the Tim (Temp inlet to manifold ), as can well placed ducting, as can reducing engine temps (by oil cooling for instance). Underhood temps are generated from either turbine, and can be addressed with coatings/ducting/shielding and hi/lo pressure zone airflow control

There is also the question of tuning on a ecu that wasn't designed for boost parameters. IIRC the SMT6 doesn't offer any knock control, which would concern me greatly. There are very few affordable systems that do, but I'd argue for that in a big way. IME, the 034 EFI system would probably be well matched for the I6, although they too, don't offer knock control... Yet.

Christo, I believe your conclusions are premature. Enough development work on a SC, should yeild the same power as the turbo in the low pressure type systems. Get above 13-14psi, IME the advantage goes to the turbo systems, btdt. 10psi or below, I say enough stick sharpening should get the apples and apples to taste sweeter with the SC. Get rid of the 'flapper' MAF (one of my first goals), the SC should do really well.

Then again, if you have any take off SC's for my FZJ80, I'd be most happy to share any pencil sharpening I get done.

I've spent the last 15 years with turbochargers in audis, and understand the application and theory in regards to them. If I was making a track FZJ80, I'd go turbo, if I was looking for big HP gains and hi end HP... turbo. I have a really tweeked quattro for that. I'm looking for low and mid range performance to rival the X5 boys, and bit extra grunt for my tandem axle trailer. At 5-6psi, I'm thinking it's premature to call the SC anything less than what a turbo can do. IMO/E, there isn't much turbocharger theory or practice to support a 'win' for the turbocharger.

Toyota made a good start with these bolt on SC kits. Improving on their application shouldn't be too difficult.

There I go, still no chicken and I'm already sharpening prodding sticks:doh:

Scott Justusson
QSHIPQ Performance Tuning
Chicago IL
'94 FZJ80




sleeoffroad said:
The trubo trucks do not suffer from this, but as Dan says, the SC is better than a poke with a sharp stick. However maybe someone has to sharpen that stick a little.
 
SUMOTOY said:
IMO/E, there isn't much turbocharger theory or practice to support a 'win' for the turbocharger.

Scott I agree with much of what you are saying, but regardless of boost I believe that turbochargers are more effecient since they rely on exhaust gasses (that would otherwise be wasted) versus being belt driven (which requires horsepower). That said, I agree with you on the low RPM power being better with the supercharger and if you are not looking for huge numbers I think that the supercharger can likely deliver for less money.
 
wow. words, lots of 'em.

umm..yeah. what he said. I think.

wait, what? umm. ok.


:popcorn: :popcorn: :popcorn:
 
Low boost turbos

DH:
I'd only offer this correction: "..turbochargers *can be* more efficient than a supercharger." I'd be real interested to see the turbo map of a 4.5L I6 running 5-6psi max. I have strong doubt's it's any more efficient than the kazuma running that same boost level. Big turbos tend to surge at low boost levels, ceramic bearings or not. I also know that big turbos running small boost is the same nightmare as big turbos on small displacement motors. A *lot* of development work is needed to get that right. Superchargers are constant and linear, makes for a lot less variables.

Run that turbo and the kazuma into the 15-20psi range, different story.

SJ
DirtyHarry said:
Scott I agree with much of what you are saying, but regardless of boost I believe that turbochargers are more effecient since they rely on exhaust gasses (that would otherwise be wasted) versus being belt driven (which requires horsepower). That said, I agree with you on the low RPM power being better with the supercharger and if you are not looking for huge numbers I think that the supercharger can likely deliver for less money.
 
Simple 2

Ok:
FZJ80 owner with sharp stick needs a Kazuma chicken to poke at.

Better?

SJ
sethro said:
wow. words, lots of 'em.

umm..yeah. what he said. I think.

wait, what? umm. ok.


:popcorn: :popcorn: :popcorn:
 
Can you poke that stick in my motor?...:D

I have what I believe is the first 93-4 1FZ that was field-fitted with the blower. I was a Kazuma dealer for the express purpose of obtaining a blower for my personal vehicle and I installed it over a year before the PAIR valve kit was even available. In order to deal with the highspeed knock I went with methanol injection. That comes on line when the manifold pressure is above 3 psi AND when the RPM is above 3,100. It is a bandaid but it does work. I can really feel a "kick" when the pump comes on line, especially when I am running my under-size nose pulley (good for about 8 lbs). This tells me that if I was smart enough to figure out how to feed this engine more fuel, at the proper time, I think it would really be an animal.
 
SUMOTOY said:
Ok, I'm hooked
Getting the itch in spite of gas prices (I helped a buddy install an SC into his 4R - yea shouldn't have taken a ride!), looking to pick up a kazuma for my 94 FZJ80. Anyone know of any used ones around that are up for sale? Really want to go new (CDan already quoted me), but I suppose used isn't a bad compromise. Private message is fine, I really didn't intend to start a thread on this.

Thanks

Scott Justusson
SUMOTOY
'94 FZJ80

A post like your original post belongs in classifieds not tech.
 
That may be but it has certainly sparked an interesting conversation.
 
classifieds

Possibly true:
But as I've found over my time here, the subsequent posts would have reverted it back. Oxymoronically, the responses and information this WTB generated, would have prompted someone on the classifieds to say exactly the opposite.

More sharp sticks poking, and still no chicken:)

SJ
Junk said:
A post like your original post belongs in classifieds not tech.
 
I think both set-ups can give us the much needed extra power. I believe we might have us a great chance at a little shoot-out between the two alternatives, He** I would like to have one of each, my s/c intercooled and tweaked further and another rig shipped out to Slee's for the full turbo, that would be a sweet pair. I look forward to seeing BOTH these systems fully developed and the results posted here. Best of luck let the building begin.
 
Poking at SC's

Dan;
Why not an IC? I know you do a lot of crawling, but there are a miriad of stock marque high output fans available to force air flow thru the IC at low speed driving. Also, I'd suggest as big an oil cooler as you can fit in the truck (long term temp stability vs antifreeze short term temp stability). There are also plenty of rising rate fuel pressure regulators that can really help fine tune inducted motors. IME Dan, if you are using a stock FPR I doubt you get consistent FP on boost, btdt on supercharging a normally aspriated v6 audi. I can also bet that the stock fuel injectors have to be pretty close to maxing output under full boost conditions. Remember, fuel injector duty cycle above 80-85% isn't stable and can cause injector stalling.

I think Methanol injection on 5-6psi is not a bandaid, it's just not necessary, more specifically, it's not addressing the true problem. I run 9.3:1 turbo quattros at 26psi without Methanol, and really find Methanol a PITA on street cars. I do have a friend that runs it on his Evo 8, but that's on a 2liter motor pushing 450hp.

No question in my mind (as I've also experienced with my 22RTE), forced induction on non induction toyotas is still without a lot of btdt. I'm used to having a really sharp stick on the factory turbo audis, since their basseline is already 5-6psi turbocharged engines. I routinely poke them to 4 times that boost level without methanol or longevity issues.

I would like to further this development, but still need something for my sharp stick to stab at. Dan, take it off, send it to me, I'll poke at it a while?:)

Short of that, I'd suggest an exhaust analyzer on a dyno run. Without running any numbers thru my spreadsheets, I suspect you have a fueling problem (pressure, flow, rail reserve, or injector Duty Cycle too high) causing a lean condition at peak torque.

SJ


cruiserdan said:
Can you poke that stick in my motor?...:D

I have what I believe is the first 93-4 1FZ that was field-fitted with the blower. I was a Kazuma dealer for the express purpose of obtaining a blower for my personal vehicle and I installed it over a year before the PAIR valve kit was even available. In order to deal with the highspeed knock I went with methanol injection. That comes on line when the manifold pressure is above 3 psi AND when the RPM is above 3,100. It is a bandaid but it does work. I can really feel a "kick" when the pump comes on line, especially when I am running my under-size nose pulley (good for about 8 lbs). This tells me that if I was smart enough to figure out how to feed this engine more fuel, at the proper time, I think it would really be an animal.
 
SUMOTOY said:
I suspect you have a fueling problem (pressure, flow, rail reserve, or injector Duty Cycle too high) causing a lean condition at peak torque.

SJ


I would bet on that.

Yes, stock regulator, yes stock injectors, yes not smart enuf to overcome this.
 
The camera works both ways my friend...;)
 
Wow, Junk, very informative. Thanks to your insight i know everything there is to know about turbos and SCs.
 
Sumotoy tweaked SC vs. Slee Turbo
One month to build.
A video of the race up some massive hill.
Isn't there a 60 mile up hill run out west?
See which one handles the heat the best.
 
I like that idea kidpen. Battle of the blowers. . . .
 
This thread blows! :D
 
fzj80kidpen said:
Isn't there a 60 mile up hill run out west?

From American Toyota near the Rio Grande in Albuquerque to the ski area at Santa Fe is over 60 miles uphill. ~5300' to ~10,300'

-B-
 

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