Builds Family haulin'

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Update cont.

The next day we took care of some family stuff all morning so I got outside in the afternoon. The paint didn't look half bad but it needed another light coat to finish it off so I broke out another can and finished it off. Once dry enough (didn't take very long) I started putting on the accessories and pullies. I wasted some time trying to clean up the alternator housing. I then got the bright idea to tap the lower support tab so I wouldn't have to fiddle around with getting a nut on the back side whenever I take the alternator out while in the truck. The threads were a little shallow but it torqued down fine. I didn't drill the hole, just ran a tap in the existing hole.

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I had to run to the store to get a couple things. I needed a new o-ring for the block heater. This one fit well in the store but I'm not positive it has enough meat to seal it up.

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I also needed new washers for some fuel parts. None came in the rebuild kit.

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I cleaned up the engine mounts and bolted those on. Now on to some rebuilt and painted engine porn pics:

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This side was never painted but I took the opportunity with the tranny adapter off.

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Next came the adapter and that meant picking it with the engine hoist. The engine stand came off and then I cleaned up the adapter. It was pretty filthy but a can of oven cleaner gave me a hand. Once I finished cleaning up the bolts they all got red locktite and were torqued to spec. I put a light coat on the flywheel to keep the rust away and once it dried I got out the red locktite again and torqued those bolts down. With it dangling on the hoist I needed the :princess: to come out and give me a hand to keep it stable and to keep the crank from rotating as I torqued those down to 101 ft lbs. I marked the T.converter and the flywheel with white paint so I could line it up the same on install. I just transferred it over after the cummins beige dried.

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Just for giggles I counted the teeth and wrote it on the flywheel. I also wrote on the back of the head and block the rebuild date and that standard sizing was used.

It was getting late but I thought I could set it in the engine bay right after I removed this broken tranny bolt. It proved to be more stubborn than I and I gave up for the night. I used heat but maybe not enough so I'll give it another round next time.

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I cleaned up my mess and used the ol' tire cushion for the engine. Dora should be on the road next week.

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FAAAAAWWWWK YEAH!
Looks HOT man! That went back together QUICK!
 
Holy h@#*!! I started reading this thread last nite at 9:30 and finished up this morning. All I can say is it has been extremely informative and motivating.:clap::cheers: Awesome work on the rig and all the step by step info and pics. Now I am pumped to get back on my CJ7 project since my wife will not let me do anything to her 80 series right now. I am checking this thread everyday:popcorn:. Keep up the great job!
 
great and fast job Mike .. I saw a bit of rust in your water engine inlet .. ? ( sure my eyes cheater me .. it can't be true .. )
 
what fan(s) are you running again? I forgot.

I running the contour fans and all this time I've only had one working in manual! Just need to set up a relay for the other one and program my controller.

Holy h@#*!! I started reading this thread last nite at 9:30 and finished up this morning. All I can say is it has been extremely informative and motivating.:clap::cheers: Awesome work on the rig and all the step by step info and pics. Now I am pumped to get back on my CJ7 project since my wife will not let me do anything to her 80 series right now. I am checking this thread everyday:popcorn:. Keep up the great job!

Thanks for checking it out and I hope it didn't keep you up all night.

great and fast job Mike .. I saw a bit of rust in your water engine inlet .. ? ( sure my eyes cheater me .. it can't be true .. )

Yes there is rust on the inlet and inside the coolant block for that matter. When I drained the coolant when I pulled the engine from the stepvan it was dirty brown so the rust pitting inside happened back then.

looks good Mike! What days next week or you planning the install?

Clint

I'm actually taking tomorrow off for a family thing in the afternoon but will be working on Dora in the morning. Doubt I'll get it hooked up tomorrow so I'll be back at it on Monday to continue and finish her off. I need to get that stubborn bolt out!
 
mini-update

Haven't had time to download pics but engine runs, nothing blew up, but no pressure from power steering pump so I'm in the process of pulling that to check it out (may have got the vanes installed incorrectly). It's not easy with the engine back in the rig.

Unfortunately I had to cancel my registration to Cruise Moab this year as some other life changes are happening. Bummed, but there's always next year.
 
Haven't had time to download pics but engine runs, nothing blew up, but no pressure from power steering pump so I'm in the process of pulling that to check it out (may have got the vanes installed incorrectly). It's not easy with the engine back in the rig.

Unfortunately I had to cancel my registration to Cruise Moab this year as some other life changes are happening. Bummed, but there's always next year.

Well, that will leave you time to come back to the Rubicon!

Did the motor run with good power? Any strange noises?

Congrats on getting it fired up. That's huge.
 
I'm going to try and get it off tonight after work and crack it open, the bottom bolt is now a challenge with the engine in the rig but I bought a tool today that I hope will get in there. When I resealed it I must have put something in backwards and the vanes come to mind since they slipped out when I took out the pump gear and they are directly related to building pressure. At least I'm hoping it's that simple.
 
Well, that will leave you time to come back to the Rubicon!

I'll definitely be coming back to that trail, but if plans pan out it probably won't be this year. When do you guys do Dusy?
 
I'm going to try and get it off tonight after work and crack it open, the bottom bolt is now a challenge with the engine in the rig but I bought a tool today that I hope will get in there. When I resealed it I must have put something in backwards and the vanes come to mind since they slipped out when I took out the pump gear and they are directly related to building pressure. At least I'm hoping it's that simple.

Good lord man... I've got a couple sitting here you can have. You are so damn resourceful. :flipoff2:
 
You're funny and generous. Last night's attempt didn't pan out but I'm sure it's just something I must have overlooked. Anyways I may take you up on your offer if it doesn't come to me by Monday so I'll give you a call.
 
Didn't Clint install the PS pump?!? LOL

water pump. you were close! now if that leaks I will claim it!

You're funny and generous. Last night's attempt didn't pan out but I'm sure it's just something I must have overlooked. Anyways I may take you up on your offer if it doesn't come to me by Monday so I'll give you a call.

I have one as well. I will be heading your direction on my way out of town on Tuesday if you need me to drop it off.

Clint
 

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