he must've used backwoods goop

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Did you use molly fortified grease? That stuff looks really runny to me. After a good cleaning and new seals, fill the cavity 2/3 full and bolt it up. Make sure you get behind the birf. Womack and I did two front end rebuilds last month and the grease stuck in place just fine. No runs, no drips, no errors... Took 2 1/3 tubes for each side. Good luck.
My 2 cents; if you tear into it again definitely go with the new Marlin HD seals as others have said.
he must've used backwoods goop![]()

My 2 cents; if you tear into it again definitely go with the new Marlin HD seals as others have said. They are wider, beefier, and as someone above has said the lips sit in a different spot on the axle shaft than where the OEM seals sit which helps if you have wear grooves on the shafts. My shafts did have wear grooves, but no leaks after 4000 miles with a complete front axle service using all new OEM parts but with the Marlin HD seals and Valvoline Palladium. Now there is just a thin smear of grease present on the knuckle balls.
i'm wondering if the full time 4wd is the issue there.
. The right side was wetter/more runny than the left so there was some seal leaking, not just separation, though I'm sure that was some of it. I appreciate all the feedback.2 tubes per side? Holy cow, I've been only using one tube per side - half in side the birf, rest inside the cavity.