Diff rebuilding using the REM process (1 Viewer)

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What was the issue with the Koyo bearings you provided him, Ash?

His pinion bearings are also Koyo and have identical p/ns as mine but his included additional an suffix at the end. He bought his from Japan and I have no idea where Sierra Gears buy their bearings from. I surmised this suffix to mean additional taper of the rollers. I learned that typical set of pinion bearing experience a craptastic amount of forces from the driveshafts and more taper is MO BETTA 🤔 I bought his carrier bearings too, while I was at it! I'll see if I can upload a pic of this comparo he texted me in the beginning.
 
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Found the pics from our text exchanges.

Bearings I bought from Zuk.

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His pinion bearing
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My pinion bearing
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This is your large inner pinion bearing on the left and the pinion bearing I use on the right.... Notice the difference in the taper of the rollers

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More text exchanges.

ha! awesome box (Ali >>referring to the box used for sending the diff)

I don't like the quality of the bearings

where did you get them from? (Ali >>Sierra gear install kit from Cruiseroutfitters is where this was purchased)

1618318548825.png
 
This looks like a lot of work. I don't understand everything being discussed here, but I'm trying to follow. I haven't gotten into anything to do with gearing other than replacing my gear oil. Good luck Ali.
 
apparently!
 
I missed what truck you are building this for.
 
The Gear polishing is interesting, I was not aware of it. I guess I will have to baby my gears for 500. There is certainly some piece mind in knowing it is set up by someone who knows what they are doing.

I tried my hand at installing an Eaton in one of my diffs that had the pinion set already. I went through a fair amount of trial and error but think I have a good set up now.

I will be interested to hear what you think of 4.56 gears.
 
The Gear polishing is interesting, I was not aware of it. I guess I will have to baby my gears for 500. There is certainly some piece mind in knowing it is set up by someone who knows what they are doing.

I tried my hand at installing an Eaton in one of my diffs that had the pinion set already. I went through a fair amount of trial and error but think I have a good set up now.

I will be interested to hear what you think of 4.56 gears.

I can help with setting up a carrier if the pinion is setup already and not touched. It's not too bad if you painted the gears before taking everything apart then re-create it after the carrier swap. All you gotta do is set the ring gear back lash, for the most part. The paint pattern kind of falls back into place naturally.

I've always had 4.56s but Zuk didn't like my paint pattern on the old set so I ordered a new set then shipped it to him. 4.56 + 35s+ turbo is the perfect combo IMHO. 4.56 + 35s + no turbo isn't ideal for our elevation.
 
Good to hear the 4.56 gears work well with that combination. I had read others didn’t think there was enough gain for that gear size considering the cost of setup. I was just curious.

Like you said setting the carrier in with the pinion already set was pretty easy. It is already done. The gear pattern looked good, so it should work well.
 
My cost at U-Joints was less.
What did they charge you for labor? I need to swap the gears in my 3.56 elocker 3rd over to the 4.30 currently in my rig. I have most/all parts, my current gears are probably fine so I can reuse them.
 
I've always had 4.56s but Zuk didn't like my paint pattern on the old set so I ordered a new set then shipped it to him. 4.56 + 35s+ turbo is the perfect combo IMHO. 4.56 + 35s + no turbo isn't ideal for our elevation.
FI is so awesome at altitude. I miss it.
 
What did they charge you for labor? I need to swap the gears in my 3.56 elocker 3rd over to the 4.30 currently in my rig. I have most/all parts, my current gears are probably fine so I can reuse them.

please look up at the post #16
 
Good to hear the 4.56 gears work well with that combination. I had read others didn’t think there was enough gain for that gear size considering the cost of setup. I was just curious.

Like you said setting the carrier in with the pinion already set was pretty easy. It is already done. The gear pattern looked good, so it should work well.

Agreed, if you're gonna spend the money, and you have 315s, go straight to 4.88s for our elevation. I did 4.56s when I lived in IL, which was practically sea level.
 
His pinion bearings are also Koyo and have identical p/ns as mine but his included additional an suffix at the end. He bought his from Japan and I have no idea where Sierra Gears buy their bearings from. I surmised this suffix to mean additional taper of the rollers. I learned that typical set of pinion bearing experience a craptastic amount of forces from the driveshafts and more taper is MO BETTA 🤔 I bought his carrier bearings too, while I was at it! I'll see if I can upload a pic of this comparo he texted me in the beginning.
Came across this thread while browsing threads returned from a search. I purchased gears and install kits (including bearings) from Sierra over a decade ago and had Zuk install them. A few years later they grenaded and Zuk traced the failure back to the (incorrect) pinion bearings. He was very apologetic that he had installed the bearings that I provided without making sure they were correct, and took responsibility. Turns out those suffixes actually mean things, who knew? Anyway, apparently he learned from that mistake. I don't know if Sierra did, but apparently not. Maybe they weren't notified.
 
This is great info, thanks for sharing. I trust Zuk implicitly but this kind of feedback helped me understand where Zuk is coming from and why is so anal about bearings!
 

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