A little over 2 years ago, I had an issue with my MFD (
https://forum.ih8mud.com/100-series-cruisers/404462-dreaded-mfd-issues-reputable-shop-diagnose.html) where I had symptoms similar to failed Nav and/or failed MFD but turned out to be caused by bad wiring behind my MFD - somone along the way botched a job and spliced wires (one of the POs had an aftermarket satellite radio and I had dealership remove that and install ipod and satellite).
During the troubleshooting period the mechanic helping me had identified two problems - one issue caused by no power getting to nav unit due to bad wiring, and later an issue due to short b/w wires due to bad wiring. He said the short was due to wires not soldered together and he just did a temporary fix and told me to come back another time for a better (soldered) connection (I would have been more than happy to pay for the proper fix).
Now a couple years later with my current issues... I didn't think it was related b/c the mfd/nav/radio/ipod/bt all work - the satellite cuts in and out but dealership told me it was bad signal (I call bs but still thought it could be an issue with the antennae) and the symptoms I had last time were severe where MFD and/or NAV weren't working. Anyhow - in the back of my mind, I figured I ought to go back in myself and see if there's anything obvious that could be causing issues - possibly related to this or to the satellite cutting in and out (didn't used to do that).
So on Friday I pulled the MFD and immediately spotted two wires with crimp on connects and decided to clean it up and solder the connections. One had a wire to add length (i.e. two crimp ons), and with the other one when I pulled apart it seemed like there was a partially severed wire in the crimp connection. I didn't do any testing on the resistance b/f and after, but what I can say is that since that fix on Friday, my alternator's voltage has been significantly higher at idle. Instead of 13.3 after warmup, I'm now at 13.8-13.9 after warmup.
After looking back at the photos and FSM documentation, it appears to me it was the M5 connector (for MFD) wires 25 (speed sensor) and 16 (parking break) that I soldered back up. I believe if this was related, it must have been a high resistance issue (poor connection or frayed wires). I don't understand well enough if this could be related at all? If it was high resistance, how would that translate into the symptoms I saw? Could it be equivalent to a bad ground? I don't believe this would/could cause a draw the way a short would when the car is off. If this is related directly (as I believe it was) I would guess that:
1) if it somehow led to less voltage in the system, then the battery wasn't getting fully charged even though the alternator was doing the best it could. I don't know how either of those two wires would have cause less voltage in the system - would bad ground do that? Would either of these wires having high resistance be equivalent to bad ground?
2) perhaps it was causing some other quirks or malfunctions that either led to an ecu component not shutting off or waking up when it should/shouldn't...
All I can say is after fixing these two wires I observed significant increase in alternator output (system voltage) while driving and idling. Only time will tell - 3 months months from now if I haven't had a dead battery I'll be more optimistic
Btw, I did install the PriorityStart (and kept the manual blade disconnect). Figured it can't hurt.
One other thing - in my lan monitor diagnostic screen (service check mode), I did have a ton of DTCs (DC, DD, DA, D9, DE) before the fix. After the fixed wires, I don't get any lan monitor codes unless I try to use the satellite radio in which case I now only get DD on phys address 110 every time I try and use the satellite. So I need to go back in there to see if there's something up with satellite (or the unit that spews the code) but I believe something is 'better' b/c I no longer get the other DTC codes in the lan monitor.
I know some might think I'm nuts now, but I did also feel the suspension improve - I still have ahc but have thought there was something wrong with the system for the longest time b/c it never felt like it was working - the handling didn't feel right almost like the valving wasn't in sync or coordinated. Now it feel significantly improved - like the system is more 'active' than it was. I wonder if I did have an electrical issue that was preventing full voltage from reaching all ecus, and perhaps that impaired the suspension system from working properly.
I definitely am more optimistic now than I was before. I do have a replacement starter and alternator on hand and plan on replacing them, but at this point I want to first see if I got rid of the root cause or my issues b/f I replace anything else.