Check the evap emissions cannister. If it's plugged, and this can happen, it won't allow the tank to vent which in turn prevents gas from getting to the carb.
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Hmm...with the return line clamped, no pressure/vac in the tank....I'll have to think about that one...When I remove the gas cap, I do not hear any air noise and I know exactly what you're talking about because it did that... before I clamped the return line.
Make sure they run it through their computer system for the Service department...the bureaucrats at the front desk won't get you there...I believe the recall has been done... however, the service records for the truck are in storage in California waiting for me. I have not followed the process of giving my VIN to a Toyota dealership to have them check. That will be on my to-do list for tomorrow.
If the mechanic was smart enough to check this, I would work off the assumption that it's not leaking....The mechanic could not identify any leaks on the lines between the fuel pump and gas tank and he had it for a few days watching for even weeping fuel. Maybe there is, but it hasn't been found.
Given the symptoms and information you provide, I would be leaning towards a clogged screen (between the needle valve and the inlet to the fuel line at the carb), or a stuck/plugged/clogged needle valve.Thank you for all the information! It seems that you would be a proponent of rebuilding the carb?
Check the evap emissions cannister. If it's plugged, and this can happen, it won't allow the tank to vent which in turn prevents gas from getting to the carb.
Given the symptoms and information you provide, I would be leaning towards a clogged screen (between the needle valve and the inlet to the fuel line at the carb), or a stuck/plugged/clogged needle valve.
And the additional pressure you build by blocking the return line is enough to push fuel by the blockage.
But, I also suspect clogged charcoal cannister like Freep suggests causing some strange anomalies in the fuel delivery throughout the system and lastly, a bad new fuel pump.
Hang on a second, when you installed the new fuel pump, are you sure that you routed the fuel lines correctly? Should be 3: incoming from fuel tank, outgoing to carb and outgoing back to fuel tank...can you confirm that they are correctly routed?
How is it possible the fuel pump is bad or there is a blockage if, once she get's started, she runs perfect except the occasional stumble in 3rd gear. Not saying you're wrong, just trying to wrap my head around it.
Yes, it is designed to 'scrub' the gas vapors that accumulate through out the fuel system before they are released into the atmosphere. But if liquid gasoline finds it's way into the cannister, it can compromise the porosity of the charcoal, and the cannister is no longer porous enough to permit the diffusion of gas vapors through it. An ineffective cannister medium means that those gas vapors are trapped at different points throughout the system, like in the gas tank, where they build up pressure (Pressure x Volume = #of molecules x R (gas contant) x Temperature).I don't know what to do about the clogged charcoal canister. You can't get them anymore. I've seen guys on here putting GM ones on that kinda work and some guys who switch the hoses so it "bypasses" the canister. I just figured it wasn't worth messing with because it couldn't cause problems this extreme. It's just designed to gather fuel evap emissions and then use those emissions once the engine get's warm enough correct?
I don't know, I guess it depends on what your constraints are on getting this fix done (time, money, principle). Either way, it wouldn't hurt to have a back up (either OEM or if you install the OEM, keep the new aftermarket one as a backup)...if you can afford that type of thing.So, to be safe, get a new OEM fuel pump? Dang. I'll do it.
You probably got it right...it's just MUD's job to be critical...it's how we treat family...I'd be really surprised if I didn't route the lines correctly and the mechanic didn't catch it. He's aware I did the fuel pump job myself. But I'll check it in the morning and provide a picture. If that's the case, I will ban myself from the forum.
Also, if this were you're truck what would your action be to identify the exact problem like where the blockage may be? Would you replace the fuel pump if you couldn't find a blockage then? Let me know what you're process would be cause this is what I'm doing this weekend.
Where along the fuel line was the fuel pressure gauge installed when you took this measurement?Also, while the engine is running at idle, a fuel pressure gauge will show zero psi. BUT if we clamp the fuel return line the fuel pressure jumps up to 5psi and the fuel filter fills up and stays full and the carb doesn't empty out overnight.
If the carburetor cooling fan doesn't run for a least 20 minutes after the engine is shut down, the gas in the float bowl often will be 'boiled away' by the next day.
Ethanol rots the leather seal on the pump plunger WAY faster than normal gasoline used to...and can rot the pump plunger boot lickety split too. If the boot is rotten, as can be seen on the engine side of the carb while it's installed, chances are good that the plunger seal aint doing too good either.
For intermittent go/no-go behavior, when fuel can be seen in the sight glass, I would always suspect there to be a small piece of crap floating around in the float bowl possibly plugging/not plugging the first main jet. A piece of rotten pump plunger boot can easily find it's way in there.
If the carb hasn't' been rebuilt in 10 yrs. Its time.