Bilstein 6112/5160 Installed (5 Viewers)

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Just got the rig back from the shop after the suspension overhaul and 6112/5160 bilstein installation.

The job included installation of the following:
1. 6112 Bilstein front struts at 3rd circlip from the bottom. Theoretical lift of 1.8inches
2. 5160 struts and standard load Bilstein springs. Theoretical lift 1.75inches.
3. New OEM upper control arms
4. New OEM lower control arms
5. Dr. KDSS bolt panhard correction bracket
6. New front sway bar end links
7. New front and rear sway bar bushings
8. New passenger inner and outer tie rod(this was a “while we’re in there thing” as the driver side was done a few months ago.
9. Fresh oil and filter change.

The only hiccup is that the vsc and psc error lights and abs lights are on but my shop told me it just needs to get recalibrated with techstream after the alignment. Sending the car to an alignment shop tomorrow morning. Curious to know if anyone else came across this issue.

I have been anxious over how the car was gonna ride with the bilstein setup. I knew the digressive valving was going to make slow speed bumps more noticeable. Happy to report that the car’s handling feels tighter and more controlled expecting it to only get better after the alignment. The nose dive is GONE, body roll at slow speeds is less pronounced. Shocks are well damped, evident front how it recovers after speed bumps. At slow speed concrete expansion joints and road to driveway transitions are slightly more noticeable but not as bad as I feared. The upsides of the valving (better control and handling) outweighs the drawback. Need more time behind the wheel after the alignment for a good feel. Loving how it drives but even more so how it looks.

I’ll take hub to fender measurement and post before and after later. Here’s some before after shots. This thread helped me a lot make the decision on setup. Thank you all.

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New setup looks excellent @amitbh234 ! Really nice work - did you figure out what was triggering the warning lights? Able to achieve alignment specs within factory recommendations on the 3rd clip height using new factory UCA's? Helping my neighbor tackle a full refresh on their earlier 200 and thinking the 6112/5160 combo is the ticket (likely combo'd with new OEM UCA and LCA's due to the high mileage). Good info on the rear coils also - was kicking around the Bilsteins coils vs. OME 2720 or 2721, and may just stick with the Bilsteins and keep it simple. Appreciate the earlier links/info on the rear panhard correction bracket also, wasn't on my list initially. Thanks!
 
New setup looks excellent @amitbh234 ! Really nice work - did you figure out what was triggering the warning lights? Able to achieve alignment specs within factory recommendations on the 3rd clip height using new factory UCA's? Helping my neighbor tackle a full refresh on their earlier 200 and thinking the 6112/5160 combo is the ticket (likely combo'd with new OEM UCA and LCA's due to the high mileage). Good info on the rear coils also - was kicking around the Bilsteins coils vs. OME 2720 or 2721, and may just stick with the Bilsteins and keep it simple. Appreciate the earlier links/info on the rear panhard correction bracket also, wasn't on my list initially. Thanks!
Great to hear some TLC going in another 200. These things deserve it. I’ll be able to confirm after Tuesday. I asked my alignment shop to get as close to 3.0 caster as possible but they took that as gospel and got the caster to 3.0 but left positive camber. I’ll be going back to my shop to address the sensor calibration and then for an alignment correction Tuesday. I’ll likely post on my build thread. Feel free to follow along there.

After the suspension refresh the rig drives like a dream. I’ll be honest though I switched out from E to SL load range tires and they transform the ride. Much more compliant over small bumps at low speeds and you get all the handling goodness from the digressive valving from the bilsteins at low speeds.
 
Here are my readings of hub to fender measurements before and after. I went went 3rd circlip. I was expecting more of a rake going with the 3rd circlip but I really like how it looks now. A slight factory rake for when the back is loaded up but I do expect the fronts to settle and lose a 1/4 or so. Overall got ~2in in the front and ~1.6 inch in the back(I have the 3rd row seats also). Really glad I didn’t go with the 4th circlip, I think I’d have a negative rake.

Before:

Front passenger: 20

Front driver: 19 5/8

Rear passenger: 21 1/8

Rear Driver: 21 1/8


Predicted after (based on research on ih8mud)

Front passenger: 22

Front driver: 21 5/8

Rear passenger: 23 1/8

Rear Driver: 23 1/8


Actual after

Front passenger: 22 1/4

Front driver: 22

Rear passenger: 22 1/2

Rear Driver: 22 3/4
 

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