ARB ? (kinda' longish)
Because I march to a different drummer................
I decided to make everything SAE. At the diff, I found a compact brass fitting that screws into the ARB bulkhead fitting and allows me to run 1/4" nylon tubing. The (Parker NN-4-040) tubing has a working pressure of 310# and a burst pressure of 1250#, with a large temperature range. This stuff was recommended by guys at Livingston & Haven, who do nothing but hoses and valves for a living.
I decided to go with the MAC solenoids which, along with everything else, regulators, pressure guages, valves, etc. are SAE. As sort of an experiment (which seems to be working just fine), I used the Parker "Prestolok" SAE brass fittings, otherwise known as "push-in" fittings. Another manufacturer is Alkon, with similar items. A big selection of "T"'s, "Y"'s, 90 deg elbows, swivel fittings, bulkheads, plugs, etc are available with the push-in feature.
http://www.parker.com/brassprod/prestftb.htm
Once you've made mounts for all the valves and solenoids and regulators, etc., you can plumb the dang thing in 10 minutes ! The tubing just "pushes" into the fittings and you play hell pulling it out without manipulating the little collar on the fitting. The more you pull - the tighter it seals.
If a valve or something goes out while in the field, you can just grab a short hank of tubing and re-route. If a line gets cut, just splice it pronto with one of their double-ended fittings (which surely is cheaper than that ARB metric splice). (BTW, they make metric versions of most of this stuff, plus BSPS, etc.) If my rear MAC valve quit, I could swap in the front locker MAC valve in it's place in 30 seconds or less.
So far, it's worked between 90+ degrees F and 18 degrees F. No problems.
Additionally, I have a quick-disconnect air hose line below the variable regulator and a Williams Balloon 140# (actually ~120#) fixed regulator straight off the CO2 tank.
I'm sure I'll rethink this as time goes on.... but it's doing fine now.
Plumbing the front locker should take me all of 3 minutes once I route the tube from the front diff to inside the cab (I've already mounted the MAC valve for it). Want to pneumatically power something else ? Just use one of their "Y" or "T" fittings.... another 3 minute job. ;~}
Oh, no detectable leaks, so far.
Hope this helps,
PS: Larger line would probably help for airing up or running your impact wrench.... at the cost of more "clutter" in the cab and possibly larger bending radius. Th 1/4" is more than adequate, IMHO, for the ARB, as it's more of a pressure application than a volume application. Also, watch you I.D. vs O.D. for each size tubing. Some larger tubing can have lower working pressure limits because of lesser wall thickness.
John Sherwood
Charlotte, NC
'79 FJ-40 TLCA Upstate Cruisers