Ok well I decided I needed a larger tank...so I ordered the 48 gallon Aux tank from LongRanger in AU. So the total gallons would be 67.....
They were great to deal with....
Here is a link to the tank and their site:
http://thelongranger.com.au/ta65l/index.html
Now we KNEW there were going to be issues on the install.
First was the carbon canister which is above the spare tire on the US 200 series is under the drivers seat on the AUS models. So on the US versions it needs to be moved.
Now the ONLY place we could find to move it was behind the passenger seat and in front and above of the stock gas tank. It is a tight fit..but was done. Got tons of computer error codes when we first starter her back up...then we cleared them one time and all was good.
Now all the hoses had to be re-routed from the rear, where the original location was, to the new location. Took about 5-6 hours total.
Now...that was first issue fixed...
Next was getting the damn tank here....
Called AUS...spoke to Dave over there at Long Ranger. Got everything all setup. They made the tank for me and sent me an invoice....I wired the money, and a week later it was on it's way to me!
Took UPS about 5 days to get it to me....came via freight. UPS freight is a PITA to deal with, but it got here:
Once it was unpacked....it looked like this:
After we did a bed liner on it:
I wanted bed liner for various reasons. Wanted it black. Wanted an extra layer of protection.
Next started the install. Here is the OEM filler pipe, pulled from my baby:
Now at this point the extra fuel gauge and fuel pump were installed. No problems.
He went to test fit the tank....this is where we ran into issues.
The tubes and pipes that my guy rerouted, from the carbon canister, were not done far enough back, to avoid being crushed by the tank.
So he had to re-re-route the hoses farther back. This took time....
Had to mess with a bunch of other wires (trailer hitch) and hoses...... This took time....
Now this stuff was unavoidable from both Long Ranger and us....as these things are different on the US model VS the EU/AUS models. Since this was not done before on this model in the US, nobody knew this was going to happen.
Another difference is the appearance of an extra vapor hose attachment on the new dual filler pipe. This just needs to be routed to the carbon canister like the others.
One of the filler issues we ran into is that there is a size difference between the AUS/EU fuel/vapor pipes and the US fuel/vapor pipes. So they need to be reduced before they will work on the main US tank hookup. Not hard..but an annoyance.
Now I have a custom exhaust on my baby..it is hitting on the corner of the tank. So I need to have this fixed by adding a few 45 degree angles put in so it doesn't touch or be near the tank.
There is virtually NO ROOM above the tank before it hits the underside of the body. So ANY wires or hoses above the new tank area, need to be moved.
There are some fitment issues also with the bolts that hold in the tank. I cannot get into it now because we are not there yet.
Here is a pic of it mounted temporarily on....it will end up looking alot like this when done.
I will update as we progress......
They were great to deal with....
Here is a link to the tank and their site:
http://thelongranger.com.au/ta65l/index.html
Now we KNEW there were going to be issues on the install.
First was the carbon canister which is above the spare tire on the US 200 series is under the drivers seat on the AUS models. So on the US versions it needs to be moved.
Now the ONLY place we could find to move it was behind the passenger seat and in front and above of the stock gas tank. It is a tight fit..but was done. Got tons of computer error codes when we first starter her back up...then we cleared them one time and all was good.
Now all the hoses had to be re-routed from the rear, where the original location was, to the new location. Took about 5-6 hours total.
Now...that was first issue fixed...
Next was getting the damn tank here....
Called AUS...spoke to Dave over there at Long Ranger. Got everything all setup. They made the tank for me and sent me an invoice....I wired the money, and a week later it was on it's way to me!
Took UPS about 5 days to get it to me....came via freight. UPS freight is a PITA to deal with, but it got here:
Once it was unpacked....it looked like this:
After we did a bed liner on it:
I wanted bed liner for various reasons. Wanted it black. Wanted an extra layer of protection.
Next started the install. Here is the OEM filler pipe, pulled from my baby:
Now at this point the extra fuel gauge and fuel pump were installed. No problems.
He went to test fit the tank....this is where we ran into issues.
The tubes and pipes that my guy rerouted, from the carbon canister, were not done far enough back, to avoid being crushed by the tank.
So he had to re-re-route the hoses farther back. This took time....
Had to mess with a bunch of other wires (trailer hitch) and hoses...... This took time....
Now this stuff was unavoidable from both Long Ranger and us....as these things are different on the US model VS the EU/AUS models. Since this was not done before on this model in the US, nobody knew this was going to happen.
Another difference is the appearance of an extra vapor hose attachment on the new dual filler pipe. This just needs to be routed to the carbon canister like the others.
One of the filler issues we ran into is that there is a size difference between the AUS/EU fuel/vapor pipes and the US fuel/vapor pipes. So they need to be reduced before they will work on the main US tank hookup. Not hard..but an annoyance.
Now I have a custom exhaust on my baby..it is hitting on the corner of the tank. So I need to have this fixed by adding a few 45 degree angles put in so it doesn't touch or be near the tank.
There is virtually NO ROOM above the tank before it hits the underside of the body. So ANY wires or hoses above the new tank area, need to be moved.
There are some fitment issues also with the bolts that hold in the tank. I cannot get into it now because we are not there yet.
Here is a pic of it mounted temporarily on....it will end up looking alot like this when done.
I will update as we progress......