4 Speed Durability Behind LS (3 Viewers)

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I’m sure there are threads on this I just can’t find em.

I’m running a 5.3 infront of a stock h42 4 speed and t-case.

I have the motor out to do some upgrades and was thinking if I should upgrades the transmission.

Even driving it the 500 miles I’ve had some weird things going on the with trans and am questions it’s durability.

Should I just bite the bullet and re do all of my work?
 
I ran a 4spd behind an SBC for over 10 years. No trans problems at all. California deserts, mountains P4W Round Up, Sierra Trek, HDR etc.

Keeping drive shafts together was a whole other story.
 
What sort of issues?
 
Yrs ago, I've run stk and high hp sbc's and a 454 BBC with the stk 4 speed. I never had a problem with them. I Raced a lot along with hard trail riding. The weakest link was the one piece tcase. I've broken a number of them. The rear third member didn't like the 454 on the street.
 
Proper adjusted clutch is important. Synchronizer can were out with age or improper lube. Then there is how it was driven - much easier to to stress stuff out out when powering it with 2 to 4 times the power it was designed for.
 
The H42 is pretty stout, much beefier gears than say mini truck or heep transmissions. If set up properly, they can take a lot of abuse.
 
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How many miles are on the gear boxes? I rebuilt the 4speed and transfer case from my 78 that was behind a 2F and 155F so not near the hp or torque but overall everything looked good at 103K miles. The only wear I found was on the TC input gear and transmission output shaft which was normal for shifting gears with the torque being applied then backed off to shift.
 
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What transfer case? With a V8 would probably change it versus rebuilding it it's mated to a one piece transfer case. Orion or split case would be a different story. Know nothing about Orion other than having a issue of popping out of gear in the past. More support for split cases. Those also have options on gearing. Possible to gear the diffs for street highway and lower gears in transfer case for off road. All things to think able if your doing anything to the transmission.
 
Jackson, it depends alot on driving style and use. IMO the 4 spd will hold up. The tcase maybe not. You should have the taller geared tcase as well which isnt ideal for low range crawling. The 4spd isnt too hard to rebuild. I'd call Georg at Valley Hybrids, he may have a 4spd ready to go and he sells case savers for the tcase which would be a good idea. Have you taken the inspection cover off and looked to see if the clutch fingers are completely off the throw out at rest ? Is the clutch disc free when depressed ?
 
If you choose to go with another trans staying manual I'd go with a Tremec 4050. It's a 5 speed. I've swapped and driven the Toyota 5 speed, NV4500 and the Tremec behind a 5.3, and 6.0L and the Tremec made the others look pale IMO. Not sure on adapter to the case you have but there are a couple adapters available to a split case. My favorite swap to drive to date was a 60/80 with 6.0L Tremec 4050 and a split case. Love driving that truck.
 

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