Builds Family haulin' (1 Viewer)

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Mike . O got my Polys at the same shape .. just got the Poly sticker in the middle .. I didn't paint 'em ( haven't time and wasen't prepared to ..)

where do you found the portable toiled ?
 
Mike . O got my Polys at the same shape .. just got the Poly sticker in the middle .. I didn't paint 'em ( haven't time and wasen't prepared to ..)

where do you found the portable toiled ?

On the last set one side was painted so I guess I was hoping this set would be painted since I mentioned it to the service rep.

I found the toilet HERE.
 
my wife is gone this weekend so I'll have the baby and the teenager all weekend so I can't be much help outside but you are more than welcome to come over and bend up some tube. I also have a press if you have any more of those studs to do too.

I was going to call and ask about tuesday evening after you get off of work to see if you could bend then. Dora will be on the ground by then. I sure appreciate you letting me use your tools.
 
That would be plenty of time to knock out the rear 1/4s tube. Not sure if this bumper will make it to rubicon. If I can get it mostly mounted before tuesday night I might have a chance. Do you have hole saws for your dimple dies?
 
On the last set one side was painted so I guess I was hoping this set would be painted since I mentioned it to the service rep.

I found the toilet HERE.

Nice and good price on the Toilet .. thanks !

And about PP .. well order my set of axles cost me about 3 or 4 calls ( calling from here ) and wait about 10 or more mins in each call .. few mails and finally my axles ..

I thought they are just too busy ..
 
That would be plenty of time to knock out the rear 1/4s tube. Not sure if this bumper will make it to rubicon. If I can get it mostly mounted before tuesday night I might have a chance. Do you have hole saws for your dimple dies?

Yep, pretty sure I've got all the right sizes... If I have time this weekend I'll try to get out and make a few dimples (still havent used them yet). You can borrow my bumper and winch off my rig if the tube bumper doesnt work out.
 
You can borrow my bumper and winch off my rig if the tube bumper doesnt work out.

Dora gets to try on some new accessories! Your bumper offer is very appealing and I'm thinking is a better route than trying to throw mine together. Then I can just focus on getting the rear done. I'll bring some steel in case we need to fab some adapter mounts in which case I won't need to use your dimple dies until later.


Wow, 100K, thanks every one for checking this out!
 
Monday would be best. I'll get Dora on the ground today and work on the line lock tomorrow. See you at 6pm today. Thanks again.
 
LOOKIN good I love my polys .. I wish I was closer to you guys I'd come over and play :beer:
 
weekly update

Whew! It's been a long couple of days and I feel like I got a lot done even though I didn't get everything done that I wanted.

I clearanced the front hoop braces a little more for the 7100s since they are a little larger diameter.

Passenger

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Driver

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Since I didn't put washers behind the studs on the rear I also needed take a little off the heads so the rim would be flush up against the spacer.

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This is the model number for my 7100s. The 99 at the end is their code for custom valving and they printed the valving on the label.

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Looks like I'm missing a couple pics from my upload last night. I'll post what I got. Anyways here one of the pics with the shocks mounted.

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My wimpy lower return heater hose wasn't cutting it so I got some gates green stripe that has a much thicker wall and it holds it's shape much better. I tried to replace that 90 fitting preiviously but I couldn't get it to budge so the next time I do a coolant flush I'll have to give it another shoot.

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That got Dora drivable and a trip out to Brokenpart's allowed me to test the new shocks and the rear locker. The shocks work great and the dampening feels really good; firm but not stiff. I went to Zack's for some more bending and to borrow his front bumper. In deciding how to mount it we ran into a problem since it's made to mount inside the frame and I put a cross member there. Out came the plasma! This works out anyways because the cross member has been pinched (missing pic) due to a couple good pulls and I want to incorporate a receiver into the new front bumper anyways.

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I had to clearance a few things to get the bumper to side into the frame horns but Zack will tell you it's the grease that made the difference. We played with depth since the original mounting holes would place the bumper too close to my tires. We used the mounts I made for the original bumper to extend the frame horns. They already had the holes cut into them so it worked out great.

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Bumper mounted

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weekly update cont.

Once the bumper was mounted we bent some tube for the rear quarter protection. By then we had lost our daylight so I grabbed the pieces to work on them the next day. Zack started asking if I had this or that to take with me on the trail and I ended up going home with a bunch more recovery gear to sweeten the deal! Thanks again and much appreciation!

I decided to cover the back-up lights since those aren't working right now anyways. I tacked them all together to get what I wanted, removed the bumper and welded it up. I slapped on a 20ft paint job and put the bumper back on. With my :princess: gone I had to go bug my neighbors to give me a hand sliding it back in the frame. I'll have to get pics of it completed but I like how the protection turned out.

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With the rear bumper complete I turned my attention to the line lock. I went to Portland Oil Filter Service and asked them about adapting 1/4" line to 3/16" line. I walked away with a couple adapters and some brake line. I borrowed a bender and flaring tool from the local auto parts place and started getting things ready. They didn't have a small pipe cutter but my other neighbor did and that makes cutting lines 100 times better for flaring.

These ends were cut off to use compression fittings for the line lock valve.

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Compression fittings are easy and effective. There are three pieces to it and that's the valve I'm using. I lucked out and got these for free which is why I went to the hassle of adapting to 1/4" line.

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This is where I put my line lock and how I mounted it.

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For plumbing I got an adapter to 1/4" for my master and ran the line to the line lock and then back to tie into the factory line. I bought an adapter for 3/16" line to 1/4" thread and used a union to connect the two. I needed to cut off the 10mm fitting on the factory line, put on the new fitting and flare the tube.

Flaring the line

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The inverted flare turned out fine.

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This is the 1/4" union to connect the 1/4" line I ran to and from the line lock to the factory line.

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I again bugged the neighbor to help bleed the rear brakes so I could test for leakage and see if it actually worked. Works like a dream!

I picked up some 2"x1.5" tube to make some cross members for my skid plate. I didn't get started on this until yesterday evening so I was running out of time quickly. I cut, shaped, and repatched a couple ideas and decided on this.

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I then literally just cut some 1/4" plate out and slapped it on. Don't know if it will hold and I'll definitely have to redo this later but at least I was able to get something underneath there.

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I've been looking for some 16" rims on the cheap for a spare and a posting showed up yesterday so I grabbed them. It was listed as 16". Broke the beads and pulled out the old rim from one of the boggers and when I slipped in the rim I realized it was a 15 incher. :bang: So now I have to try and find a rim before next wednesday. I work until saturday, leave sunday, and report to the trail on wednesday. I'm hoping I can find something on Monday that will work.

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So I didn't get the antiwrap bar put on, didn't get the CB installed (didn't find the antenna at the local truck stop anyways), didn't get a sleeping platform made so we'll be bringing a tent, didn't get my ready welder wired up but I think I'll sacrifice some jumper cables for that because I'm definitely taking that with me, and I still need a rim for my spare.

I'll be packing up the next two days and am excited to wheel the rubicon.
 
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Wou Mike.. you can open an off road shop anyday !

Le me underestand something .. did you intercept your brake line ( to the rears ) with the line lock ?

Maybe I miss something but seems you take the line from the MC ?
 
Wou Mike.. you can open an off road shop anyday !

Le me underestand something .. did you intercept your brake line ( to the rears ) with the line lock ?

Maybe I miss something but seems you take the line from the MC ?

I was going to splice into the rear brakes line along the frame but decided to go out of the master (rear port) to the line lock and then from the line lock to the factory line. This way the 1/4" line is all first and I'm not stepping up in line size in the middle of the 3/16" run. This also only introduces only two more connection points than I had before. The fewer connections the better I figure.
 

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