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- #41
Looks good... Here are a couple things to consider before wasting time/money (from my experience).
1. 3/8" steel, while beefy and super heavy, is not strong enough as a cross member on these trucks without bracing/supports. It will bend/deflect across this distance.
2. Because you are replacing the crossmember, you need a way to support the tranny/transfer while swapping them out. Because of this, I chose not to make the tranny skid a part of the cross member. This allows a jack to support the tranny while the crossmember is being replaced.
3. The transmission mount bolts are really long. Like 2"... You have to find a way to protect them or this is pointless.
4. You will need to support the transfer case skid. This can be with sides that stiffen it or a brace. If you do not, it will bend and touch the transfer case when you use it. Experience.
And just to prove I'm not webwheeling here, here's a picture of mine. Yours won't have the link mounts obviously but this might give you a better idea of what will be involved more than just cutting and bending a heavy ass piece of steel...
View attachment 929970
Good luck, looking forward to seeing it!
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sweet, some experience coming into this thread. I appreciate it.
thanks for posting up!
in reply:
1. ya I been using 3/8" steel on 4k buggies for years and was wondering if it was even thick enough for these pigs lol.
2. I am confused here because today when I took off the stock skid plate, I put the lift jacks on the out put of the tcase and the front on the tranny where it bolts to the motor. the skid plate would go between these points if I am not mistaken so it shouldn't be a problem? what do you think?
3. tranny bolts? did you mean tcase bolts? if so, yes, the tcase bolts will be just like stock, the tcast mounting holes will be in a pillow block on the cross member. are we on same page here?
4. yes, I know what you mean, been there done that. do you have suggestions on how to brace it other than sides? I will go look at it again. we can put sides on it.


