What are you working on? (7 Viewers)

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Its happening.

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A few bumps, bruises and scars but otherwise its in very good condition.
Its an early 1961.

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Not Toyota related, but somewhat pertinent... Awhile back the Shop came up with a show cage design for their Genesis (long wheelbase) Berrien Buggy. I've been working on coming up with the jig to produce these cages. Since the cage is in Bend-Tech, it made sense to design the jig in Bend-Tech as well and make the jig out of tube as well.

The Genesis body (also produced in-house):
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The show cage with the jig being built around it:
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There is also a separate jig to build the roof bar assembly. Then it, the A-pillar tube, B-pillar tube, C-pillar tube, and tubes between B & C-pillars will be put in place for the feet to be welded on and the tubes between B & C-pillars welded to the C-pillar. This will be available as a knockdown kit so that it can be shipped. Or everything can be welded together for the buggies built in-house or for those being picked up in-person.

As you can imagine, I lot of work goes into designing something from scratch. But then to design the jig so that everything can be built repeatedly with accuracy can be an even bigger project. With a one-off, you can eyeball things and nudge things a bit to make it all work out.
 

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