Update Your 80: Cigarette Lighter Socket to Dual-USB!

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After Death Valley Overland this time last year, I found that I have little use for a cigarette lighter plug in the dash (*being a non-smoker!), and a real use for USB connectors there. Having borrowed a retrofit plug-in USB adaptor from @1Louder , it worked, but the sad state of my cigarette lighter plug in the dash meant a lot of jiggling and monkeying to keep it connected and my USB devices charging properly.

A quick search on Amazon located a dual-USB socket with built-in LED digital voltmeter for about $20 (Amazon.com: BlueFire 2.1A & 2.1A Waterproof Car Motorcycle Boat Marine ATV RV USB Charger Phone Charger Power Supply Socket with Dual USB Port and Voltmeter Red Light: Cell Phones & Accessories), and with a little ingenuity I replaced my factory cigarette lighter with a much more solid mount offering 2.1A on either output and enables Android 'Turbo Charging' for faster phone charging than standard 1.6A connections. Since the cigarette lighter socket is 'hot' only with the key in Accessory or Run positions, you'll have to keep in mind that the USB connections will only have an output then; but this also helps prevent leaving items unsupervised as they're charging.

Since all the connections (positive and negative/ground) are already there for the cigarette lighter, this couldn't be an easier installation. I give it a 1-banana rating, as it only takes a few screws, some basic soldering skills, and about an hour from start to finish.

Enough explanation, let me cover the installation.

1) Remove your center dash by ejecting your retractable cupholder and removing the 2 self-tapping screws. Also, remove the ashtray and unscrew the 2 self-tapping screws located there. Once these 4 are removed, it's as simple as pulling gently on the ashtray and cupholder openings to free the plastic fasteners. Be gentle, as most of our trucks are 30+yrs old and plastic gets brittle. Take your time.

2) Parts you'll be working with;
skur69.jpg]

Showing the factory cigarette lighter module and the fairing which holds it in the dash, the USB socket comes with basic crimp connectors which can be used for your install if you don't want to solder anything. These may be a simpler method to complete the connections, but I prefer to solder electrical connections to avoid vibration related failure down the road.

3) You'll notice quickly that the USB Adaptor is just slightly larger in diameter than the factory cigarette lighter socket. You'll need to file or Dremel cut the surround in the dash and the plastic fairing piece by about the width of the threads on the USB Adaptor (about 1mm larger all around). The plastic is soft, and will cut very easily, so go slowly and don't overdo it. Once you've made clearance, the USB adaptor installs through the plastic fairing, and then through the dash panel, where you'll then screw on the plastic retaining ring shown in the picture to secure it. Don't forget the rubberized cover which protects the USB connections from dust. There's a window cut in the rubber cover so the digital voltmeter can be seen at all times.

4) Pull the electrical connections out of the plastic cigarette lighter connector (*but don't remove the center dash entirely - you only need to be able to reach the wiring stub);
2n6i4ig.jpg

While these look like standard spade connectors, they're just slightly thinner than the posts on the USB Adaptor. Note that mine include some extra wiring which powers my CB (*soon to be replaced by HAM in the near future). I cut these off, re-tinned the wires, and then soldered on the new spade connectors provided with the Adaptor. That white plug just to the right is a 12v light module (with green cover) used to light up the cigarette lighter adaptor. I just tucked it back under there in a secure place, but it's not used any longer.

5) The connections on the back of the USB Adaptor (see Amazon link, above) are marked as Positive ("+") and Negative ("-") and these are color-coded as white = positive and white/black trace = negative/ground. You can also check voltage with key in accessory On if you want to be sure. Slide the spade connectors onto the requisite posts and then test the USB Adaptor before you button it back up. If everything's working correctly and the digital display shows #'s, you're golden.

6) Finished product:
n6ut86.jpg

This shot shows 14.4 volts on the digital display which is charging rate. Without the engine running, it first read 13.2 volts after sitting for a few days. After charging and immediate shutdown, it's reading about 13.8 or so, and the digital voltmeter got good reviews on Amazon for being accurate as tested by 'verified purchasers' there, so I'm willing to trust it.

7) Put your center dash back together by installing the 4 screws for the retractable cupholder and the ashtray, and you're done!

In this location, the digital voltmeter isn't obtrusive during night driving. It's just low enough that you have to glance down and won't be a distraction. Additionally, it's kind of nice being able to turn the key to Accessory and see what your battery voltage is quickly, accurately, and easily. Turn the key to start the engine, and the voltmeter resets and shows charging voltage. When driving, you can see the indicator change as the Voltage Regulator on the Alternator adjusts for output to the battery.

If anyone's interested in seeing the installation first-hand, I'm planning to attend the March Club Meeting later this month and would be happy to show it to you. I hope this helps anyone out there who's been thinking about updating their LandCruiser with USB connections for charging phones, lanterns, etc., and pretty much all small camping electronics are setup to charge off of 5v/1.2A/2.1A these days, making this a convenience item for keeping the clutter down and the reliability up!
 
Sweet Little Mod. There is a useless cigarette lighter in the 100 also, I may just have to do this. It may be a little more involved getting to it in the 100. Thanks @LongDuck
 
One clarification does the LED display run 24/7 or only when the key is on accessory or run? I'm thinking not since its not a constant hot, but just want to make sure. My 60 sits for long periods of time and don't want to have a constant drain a-la modern radios, etc.

Glenn in Marana
 
Nice work, did the same a while back. BlueSea has a 4.8A one available too, sans the LED readout (which is pretty cool btw) if in need of a little more down the road.
 
I'm in the middle of doing this on my 94, for the record, the connector on the back of the factory socket is different, and the wires are grey rather than white, though I believe at this time, they are similiar in that hot is solid grey, ground is grey with black runner.

I'll post up pics as I dig into it. I got the BlueSea dual 4.8 with no voltmeter.
 
Hole dimensions? Wonder if I could use that to replace the non working lighter in the 40.
 
Hey, Glenn - the voltmeter is only on/active when there's current going to the plug, which is to say when the key is in either 'accessory', 'start', or 'run'. Otherwise, there's no current drawn to run the voltmeter. Like you, I don't want any constant on drain on the battery.

LCP - unsure if it's designed for Apple amperage, given the origin of these likely being China, I kinda doubt it. Heading over to read comments on amazon,...
 
Is the USB chipped to be Apple compatible on the higher amp charging port?

I believe it is but not positive. I emailed Blue Sea directly some time ago, I'll try to search for it.
 
What Phil says is important if you run an iPad all the time. A standard charger can 't keep up with the load and the battery on the Ipad will drain. The BlueSea models are great. I have 2 in my vehicle. Just recently they started to sell the higher output version. There are some solid higher amp plug in style ones as well. This one has worked well for me in my FJ Cruiser it stays put and runs the iPad. $9.95

AUKEY Daul Port Car Charger
by AUKEY
Link: Amazon.com: AUKEY Car Charger, Flush Fit Dual Port 4.8A Output for iPhone iPad Samsung & other - Black: Cell Phones & Accessories
 
I spied on you guys and I did this mod last week followed by a 3 day trip. It worked great. A little sanding was required to open the hole just as you mentioned. I don't like that you can't see the readout when you have a plug in the top socket, but it delivered plenty of amperage for my Galaxy S7 to rapid charge and for my Note 10 to charge pretty quickly, even when in constant use as a GPS maps tool.

I picked the connectors out of the factory plug for the cigarette lighter and they fit the back of this perfectly, nice and tight. The color of the femle connectors even matched the color of the leads on the plug for positive and negative. I covered them with some 3/8" shrink tubing.

Sorry to butt in on your club thread, but I wanted to say thanks. So, thanks!
 
I also noticed that the coloration of the plugs matched, but didn't like the thought of exposed connectors under there, hence the soldered and covered connectors. Good to know it's a little more plug-and-play for those that want an easy install. Thanks for posting!
 
You'd have a hard time beating the MOB Armor hardwire kit if youre running an ipad full time. Its pricey, but its well made, and proven in baja.

Nice markup from Mob Armor. This sure looks similar for $10.... Reviews are mixed though..

DROK 3A/15W Dual Power Adapter 8-22V to 5V Double USB Cable Connector Car Charger For IPhone/iPad/Nokia/HTC
DROK
Link: Amazon.com: DROK 3A/15W Dual Power Adapter 8-22V to 5V Double USB Cable Connector Car Charger For IPhone/iPad/Nokia/HTC: Industrial & Scientific
 
Nice markup from Mob Armor. This sure looks similar for $10.... Reviews are mixed though..

DROK 3A/15W Dual Power Adapter 8-22V to 5V Double USB Cable Connector Car Charger For IPhone/iPad/Nokia/HTC
DROK
Link: Amazon.com: DROK 3A/15W Dual Power Adapter 8-22V to 5V Double USB Cable Connector Car Charger For IPhone/iPad/Nokia/HTC: Industrial & Scientific
I just ordered that piece from Amazon, I'm going to take a good look at it, and possibly install it. I've seen the MOB armor first hand, so I can say if its the same, or close.

more to follow...
 
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