The Mystery of the Missing Heat

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More questions:

Do you know if the dealership tested the control valves (mix valve and air inlet valve)?

You mention the temperature delta between inlet and outlet of the heater core was only 5 deg - and within spec. That doesn't seem to make a lot of sense as the heater core should show a larger temperature drop when operating normally., At 5 deg difference not heat is lost to the cabin.

How long does it take for the heater T's to warm up? If they don't get to operating temperature within 4 km/5 min of driving there definitely is a flow issue. Even at the winter temperatures right now. If it takes much longer there might be a lack of flow, and your core is only heating from convection/conduction.

When you squeeze the radiator hose do you feel the pressure from the water pump? The fact that it takes so long for the heater core to warm up, seems like there may be a flow/pressure issue. Was the water pump / T-belt ever replaced and do you know if the parts were OEM? Just wondering if there could be slippage between the water pump shaft and impeller. Never seen it happen on these engines, so not sure if it is possible.
 
Water pump and timing belt were replaced by the dealer as well - they were pretty much due for it anyway. No change to the heat issue. Don't know if they tested inlet valves, but no change on different fan speeds or direction.

Tempted to just bite the bullet and replace the heater core, on the chance that this might fix it.
 
Trust, but verify!

I would check a few things myself.

Let's start with the easiest first.

1) Post pictures of you water temp gauge. 1 minute after starting cold engine, than 5 and 20 minutes after driving around. Do this with both hearters turn to HIGH Heat. Get on HWY or somewhere RPM will be over 2,500 RPM for 5 minutes. You must have fan of HVAC on to set these to high temp, but you can turn fan off after temp set. Note level of coolant in reservoir after warm up.

2) Confirm coolant level. Do this after and 8 hour cool down or more. Let vehicle cool down, parked with front of vehicle higher than rear. Air rises to top (high point of coolant system) and this way top will be at radiator cap. Remove radiator cap after cool down period. Look to see that coolant is all the way to top of radiator ( right to the neck of cap). Note level of coolant in reservoir.

If coolant not to top, top with Toyota SSL (pink) is best, right to the top. Then also add to near full line in reservoir. Reservoir is on back of radiator on right side (passenger side).

Report back here!

Notes:

I do a lot of work correcting what others have messed up. Many times I found shops, even Toyota & Lexus Dealership, do not properly top coolant systems. They use equipment designed to flush system without introducing air, or use a procedure to remove air bubbles. These often do not work well enough. I've found more than my share of coolant system low, after a shop has worked on, the I can remember just in last few years. It can blow the engine from overheating. We get a false low temp reading on water gauge very often in this case.

One think that may trip-us-up, even on the manual way I've instructed above to check coolant level. Is if, the thermostat installed wrong. It has what is called a jiggle valve. This valve must be within 5 degrees of top of thermostat as it's installed. If not, the system doesn't bleed off air properly.
 
One think that may trip-us-up, even on the manual way I've instructed above to check coolant level. Is if, the thermostat installed wrong. It has what is called a jiggle valve. This valve must be within 5 degrees of top of thermostat as it's installed. If not, the system doesn't bleed off air properly.

I can't help but think it's something relating to the thermostat still, given the intermittent nature. New parts can and do fail, so it may have tested functional (if they really did test it rather than assume it works straight from their parts shelf) but have some issue. Also, I don't know how likely this is, but could they have confused a thermostat with a different temperature rating, anyone know if this would cause the issues described?
 
Thanks @2001LC will check as you suggest, in fact coolant was a bit low when I first brought it in.

Engine temps seem normal to me I'll take pictures at those time intervals.

@CloudCity the vehicle has now had 3 t-stats during my brief period of ownership, the odds of all three being duds are astronomical, don't you think?
 
Thanks @2001LC will check as you suggest, in fact coolant was a bit low when I first brought it in.

Engine temps seem normal to me I'll take pictures at those time intervals.

@CloudCity the vehicle has now had 3 t-stats during my brief period of ownership, the odds of all three being duds are astronomical, don't you think?

You can test the t-stats without replacing them. I would really triple check your coolant system as @2001LC suggested.
 
@2001LC Paul have you come across any literature about the angular orientation of the t-stat? i dont disbelieve you, am just curious as i feel this crucial fact isnt mentioned enough.

i still agree with others that there is air and/or not enough coolant in the system. very easy to verify and top off. of course "just replace the heater core" would be a great fix, but we all know how awful of a job it is to remove and replace. and it still goes back to how can both of them be clogged. there could be a clog but it would have to be forward/upstream of the T's and i would think that would present other cooling system issues.

tip that nose of the truck up with a cold engine, pop the cap, rev it like hell and top her off!! :)
theres always the burp bucket......it works
 
I can't help but think it's something relating to the thermostat still, given the intermittent nature. New parts can and do fail, so it may have tested functional (if they really did test it rather than assume it works straight from their parts shelf) but have some issue. Also, I don't know how likely this is, but could they have confused a thermostat with a different temperature rating, anyone know if this would cause the issues described?
Done at Toyota/Lexus Dealership, they'd use a standard OEM T-state almost for sure! Never seen new OEM bad. But if temp to low, it would just produce lower heat, not likely noticeably so. Heat would work all the time, just a little weak.
Thanks @2001LC will check as you suggest, in fact coolant was a bit low when I first brought it in.

Engine temps seem normal to me I'll take pictures at those time intervals.

@CloudCity the vehicle has now had 3 t-stats during my brief period of ownership, the odds of all three being duds are astronomical, don't you think?
This is a clue "in fact coolant was a bit low when I first brought it in." How do you known this?
You can test the t-stats without replacing them. I would really triple check your coolant system as @2001LC suggested.
I'm going to suggest a simple method to verify temp, which gives good indication of thermostat. But first we'll do the basic level checked. @Dunnik is not a mechanic I gather, so will go step by step.
@2001LC Paul have you come across any literature about the angular orientation of the t-stat? i dont disbelieve you, am just curious as i feel this crucial fact isnt mentioned enough.

i still agree with others that there is air and/or not enough coolant in the system. very easy to verify and top off. of course "just replace the heater core" would be a great fix, but we all know how awful of a job it is to remove and replace. and it still goes back to how can both of them be clogged. there could be a clog but it would have to be forward/upstream of the T's and i would think that would present other cooling system issues.

tip that nose of the truck up with a cold engine, pop the cap, rev it like hell and top her off!! :)
theres always the burp bucket......it works
Well, seems I did read somewhere in Toyota stuff the purpose of jiggle valve is bleeding off air. Don't recall where, but google it and you'll see many say it is.. The FSM is very clear, on that jiggle valve needs to be orient at top. It's not likely a shop, 3 times in a row, messed up installation of a thermostat or it's jiggle valve. But that assumes more than one mechanic involved over three visits.

But not topping properly, is something I see a lot of times. Even from very good shops. First thing I ask people to check, to see if coolant system topped and working properly. Does the cabin heat blow very hot, when engine at full operating temp. If not, it is almost always low coolant level, especially if recently serviced with anything to do with coolant. So we need level verified first thing, it is the number reason cabin heat does not work both front and rear.

He also said heater core flushed. Well was that done at firewall and by isolation of just the cores one at a time? Likely yes! if their hunting and issue with cores. This means heater cores are fine, or they didn't do their job properly. Does that ever happen.....DUH.

I said withing 5 degrees of top. I see FSM gives more wiggle for giggle 30 degrees. But could this have been set wrong three times, I hope not!. Easy to check for someone with some minimal wrenching skills.

Thermostat FSM 002.jpg







Clues something was going on with PO.
"new clutch (blower) fan " When I questioned what is this? : "the fan that blows the, in this case, heated fluid in the core into the cabin?"
I'll bet this was fluid clutch for fan (AKA fan clutch for radiator). This and coolant was low, indicate the PO had coolant issue.
Posting up history from both Toyota and Lexus may yield more clues. In USA we can get this info easy. In CN I was told we must get from Dealerships directly.

Here's another clue we've been given, and @white_lx picked up on also:
"assume tested with fan on full, was told temps at the intake and outlet were within 5 degrees C, which, I'm told, is within factory specs"
That is 41 F.... WOW. Now I've not looked of the test for this nor how to do it. But my guess they just shot IR gun at in and out of cores at fire wall. I would expect with heater set on high and fan on high we take heat (energy) from the core and out would be lower. But 41 f is a lot. And if no heat in cabin, than energy is not being taken from core is it. HUM!

So a number of things are pointing to flow or temp of coolant. With three new thermostats why would temp be low... HUM!

It's either a flow issue, an engine coolant temp issue or electronics of HAVC (why asked about windshield, BTW: OEM glass doesn't insure it was from factory install or installed correct)

I'm being a little lazy here. Not to have looked some stuff up. But lets get through basics first.
I'll need too look up rear heater parts, but to not have front and rear working could be electrical, but likely flow or temp.

Next I'll be suggesting we check temp manually. This will be very easy and just cost $20 for and IR temp gun.
 
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Was told coolant was a bit low by the dealership on the first visit: they replaced the t-stat and topped up the fluid at that time.

Can also tell you, for what it's worth, that ever since the 1st time it was in the shop, it's been handled by or under the supervision of the Master Technician, whom I'm told has worked for Toyota/Lexus for 30+ years.

An electric issue is, in theory, also possible, I was told...

Warm spell coming up this weekend, will do some additional testing and report back. Will also try to upload or copy the service history. Appreciate all the help so far!
 
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Attached is the invoice for the last major service as well as a summary of the service history going back to 2012, all work performed by the PO at Regency Lexus in Vancouver, BC. This document was sent to me directly by the dealer.

Mostly recently it was in for the extensive #4 Maintenance Service. The PO also chose to go with the "dealer recommended" coolant system fluid exchange...which seems significant but remember the coolant has been flushed 3 times since then.

There is nothing in the service history summary about a heating issue, or, really, any issues at all, just scheduled/preventative maintenance.

To follow: invoices of all work done under my ownership.
 

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Attached is the invoice for the last major service as well as a summary of the service history going back to 2012, all work performed by the PO at Regency Lexus in Vancouver, BC. This document was sent to me directly by the dealer.

Mostly recently it was in for the extensive #4 Maintenance Service. The PO also chose to go with the "dealer recommended" coolant system fluid exchange...which seems significant but remember the coolant has been flushed 3 times since then.

There is nothing in the service history summary about a heating issue, or, really, any issues at all, just scheduled/preventative maintenance.

To follow: invoices of all work done under my ownership.
I do not see thermostat(s), radiator cap, any type of clutch fan, heater core flush, heater tees, testing, conclusions?

I'd be drilling down into history, with service manger, getting detail.

Here's quick looking over the service history yo provided:

12/17/19 G0009-00101 Water remover ADD $23. Is this a coolant flush internal code or what?

12/17/19 90430-24003 the is for 200 series, Not 100 series.

12/17/19 2 C0009-00120 coolant SSL “Take 16.3 qts when doing a heater core and block flush. 2 is only an 8 qts drain and fill, not a flush”

12/17/19 Comments - Coolant – 53C If that is operating temp it is ~90 f low?

7 4/17 coolants flush (no detail)

9/20/19 Water leak ????

5/24/16 T-belt (typical to use 2 gal of coolant with t-belt job did they)?

3/11/16 Diagnose and REP ????

2/29/16 Electrical???

8/19/15 Electrical???


7/28/14 Coolant flush

Lots of MAINT SERV Type 2, 3 or 4 But what are these. Is what is listed below them or is it more?

Lots of fuel injector cleaning. Good to see, but why so many?

Why so many coolants flush. Book is 100K mile or 10 year 1st time then 50K miles or 5 year thereafter???


I always like to get parts list from Lexus when I’m doing DD on history. It’s better for accuracy and drilling down. But often they pull from standard form software and stuff is wrong. Notes from mechanic are helpful too!
 
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for what is worth, i have an 06 lx that ONLY blows cold air when i set the temp to COLD. If i set it one degree higher it blows hot air.

Could be a similar issue, with different symptoms. If you set it to HOT not a temp will it blow hot then?
 
@CloudCity the vehicle has now had 3 t-stats during my brief period of ownership, the odds of all three being duds are astronomical, don't you think?
I missed the third reference, makes sense! Best of luck.
 
theres no mix valve on these trucks like a 40/60/80 right? i didnt see one on any parts diagram. does coolant just constantly flow through the heater cores or is there an electrically controlled valve of some kind?
 
As per @2001LC here are photos of coolant temps at 1 min after startup, 5 minutes after, and 20 minutes after (vehicle reached operating temperature after about 10 minutes). Also included is a picture of the (resevoir?) coolant tank after a 30 minute+ drive, which included 10 minutes on the highway at around 2100-2500 rpm. Both front and rear controls were set to Hi fan and max heat for the entire run. Outdoor temperature was -3°C (or 26.6 of your Freedom Degrees).

Other notes: only after about 30 minutes plus of driving did it finally start to produce beautiful, strong, delicious heat. So once again, the vehicle is capable of producing strong heat...just takes 30 minutes or more to do so.

Currently the vehicle has the front wheels up on blocks, will let her rest for the rest of the day and check coolant levels at sundown.

I presume the reserve tank being at half is normal, because the rest of that fluid is in the system, yes?

947BC72D-995B-4469-B2DD-E486B574F1A0.JPG


After 20 minutes of operation:
5CE4C489-DC0C-4BE9-8744-B9196CE38F23.JPG


After 5 minutes of operation:
08F91B04-57E9-473C-AE22-3237B9F14487.JPG


After 1 minute of operation:
D92ADFF1-2B87-456D-BD85-49AE0BAB4247.JPG
 
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Attached is the latest invoice, heater T's and clutch fan replaced, heater core flushed. "Proper water flow indicating no clogs [in heater core]". They also cleaned the cabin ambient temp sensor, it was only moderately dirty: no result.
 

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As per @2001LC here are photos of coolant temps at 1 min after startup, 5 minutes after, and 20 minutes after (vehicle reached operating temperature after about 10 minutes). Also included is a picture of the (resevoir?) coolant tank after a 30 minute+ drive. Both front and rear controls were set to Hi fan and max heat for the entire run. Outdoor temperature was -3°C (or 26.6 of your Freedom Degrees).

Other notes: only after about 30 minutes plus of driving did it finally start to produce beautiful, strong, delicious heat. So once again, the vehicle is capable of producing strong heat...just takes 30 minutes or more to do so.

Currently the vehicle has the front wheels up on blocks, will let her rest for the rest of the day and check coolant levels at sundown.

I presume the reserve tank being at half is normal, because the rest of that fluid is in the system, yes?


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Your water temp gauge, appears to work properly. We see its pointer move with engine run time, from cold start up, to warm than hot in a normal fashion.

The temp gauge looks a little high, at which I assume is at the 30 minutes of run time. Given that you say, heat was blowing hot in cabin at this 30 minute point. I'd watch this gauge in relation to cabin heat working. If needle points to just a little lower temp, say 1/2 to 1 notch lower, and cabin heat not working then, this is clue. It indicates your engine is running hot at times. Those times your heater is giving you heat. This could be due to coolant expanding as engine runs hot (overheats), to a point it gets to heater cores. This is sign your're low on coolant or have a flow restriction issue. I've found temp gauge varies from 100s to 100s, but the LX seem more sensitive. LX tend to move with engine temp more so than in the LC.

Coolant Reservoir tank level:

The reservoir level raises and falls with coolant temperature (engine temperature and OAT (Out side Air Temp)). As coolant expands within coolant system, as its temperature increases, the excess fills the reservoir. As temp of coolant drops within coolant system (engine and radiators), the coolant draws out of reservoir into coolant system. If radiator cap not working as designed, or air in coolant system. Then, the movement of coolant in and out of reservoir as temperature changes, may not work properly.


What you should see in reservoir;

What you should see is coolant level in reservoir lower this evening, when engine has cooled down after 8 to 12 hours. If OAT is say 90 F ((Fahrenheit), ~32C ) after this cool down. Then reservoir level will be higher. On the other hand, if OAT is say 26 F (-3 C) after the cool down. Than coolant is colder (contraction) and so level will be lower.

I set reservoir level, when system has cool down: At low mark when OAT is -10 F (about as low as we get in Denver). At high mark if a hot summer day ~110F. In-between high and low mark at 60 f OAT .

Secondary observation, of pictures:

I see the wire harness clip is not secured to reservoir and some coolant (pink) residue around the area. This indicates sloppy work. I've seen issue with coolant system, due to reservoirs hose that's under it's cap (connected on under side to reservoir cap) not reaching to bottom of reservoir tank. Sometimes as cap is put back on, the hose gets hung up on a shelve within the reservoir tank. The hose must be straight and reach to very bottom of reservoir. If you remove cap from reservoir tank and the hose is curved. The curve indicates, it is riding on the shelve, not good. What happens, as coolant cools and draws back into system, it suck in air as level drops below the shelve hose is hung-up on. Same happens if level reservoir is set too low.

Request for more pictures:
:hmm:Post up a picture of engine bay. I'd like to see mat attached under hood (hood insulator), top area of radiator, front of engine and front of radiator. Basically anywhere you see pink crusty dried coolant.


theres no mix valve on these trucks like a 40/60/80 right? i didnt see one on any parts diagram. does coolant just constantly flow through the heater cores or is there an electrically controlled valve of some kind?

As far as I know, water is constantly circulating. No mixing valve or shut off valve.

Although, Toyota states in the FSM "Start the engine, and open heater water valve." It's likely a translation "for bring engine to operating temp to open thermostat".

The heater core is closed system and its pipes stick through firewall, and the heater tee hoses connect to them.
Here's a front heater core. Rear basically the same. No valves anywhere to be found.
Heater core front.jpg

Also in history of 2UZ we see "Heater valve". But again it just can't be found nor does design of heater core allow for it. So either just how engineers read the diagram or a hold-over from old system that did have a water shut off valve. We don't!
Cooling system hostory 1 (1).JPG
 
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^^ Check to make sure that the suction tube is in the bottom of the reservoir. Also verify that the small black hose from the top of the reservoir to the rad is tight on both sides and clamped. If this hose does not seals well, it can draw in air during cool-down.

Can you feel the temperature in the hoses to the heater core at the firewall after 5 min of running the engine? That will at least tell if heat gets to (and through) the core. Assuming heat makes it to the core, you can move on the air side of heating (i.e. not coolant related).
 
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Attached is the latest invoice, heater T's and clutch fan replaced, heater core flushed. "Proper water flow indicating no clogs [in heater core]". They also cleaned the cabin ambient temp sensor, it was only moderately dirty: no result.
With heater Tees done at same time of core flush and only 1 gal of coolant billed. That, and statement proper flow no clog. Indicates they did just (only) flush heater cores and no clog in heater cores. They also said heat seem to be working.

More and more indications, you've air in the coolant system.:hmm:
 

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