Builds The Border Town 80 - GCC Spec FZJ80 VX-R OEM+ (1 Viewer)

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Joined
May 21, 2016
Threads
91
Messages
604
Location
Dubai
Website
jumeirahparts.com
Having owned a 100 Series for about 7 years, I was itching to get into another Land Cruiser. The 200 was too new, the 70 too crude and the 62 too challenging to build. It had to be an 80 Series.

The hunt began and lasted for a couple of months. Most were too rusty, expensive, or had boring options.

Like all good project cars, this one presented itself to me in the form of a Facebook marketplace link from a friend:

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I immediately brushed it off as it was carburated (bad previous experiences). Otherwise, it seemed to be in OK shape behind all the desert dirt, stick-on chrome, and "off-road" lights

It wasn't until about 2 weeks later that I decided to have a look at it after exhausting all my other options.

The car was located in the border town of Al Madam, about an hour away from Dubai. It was being sold by a used car dealership run by a very elderly local man who barely spoke any English.


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It's a 1994 VX-R fully optioned car minus a sunroof and lockers. Equipped with the venerable 1FZ in carburated form, which was the only petrol engine option available in the GCC from 1992 to 1994 when mated to the 5-Speed manual transmission.

My first impressions:

The paint was in average shape but could clean up nicely.
Interior was worn but very original (Factory floor mats!)
The engine bay was covered in homemade wiring (typical of any old car in this region)


Time for the test drive:

It started great but ran terribly when given any light throttle. A/C was non-functional and so was the power steering. This, in addition to the higher asking price, really put me off so I made them an offer for 2/3rd of the asking price and left.


I didn't think much of it at the time but in the following days, I could not stop thinking about it. Naturally, I had my local buddy @Thebedouin60 call the dealer a couple of times to try to lowball him in the local old-man dialect and we were able to take a small amount off the asking price to which I eventually agreed.


We set off the following day to bring her home.....
 
We set off and reached the car at sunset. After some paperwork, more bickering, and arranging transport, It was finally time to take her back to Dubai to transfer ownership and get it registered.

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She reached Dubai in one piece and it was time to get her inspected. We didn't have high hopes but we also did not expect her to fail...3 times!


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She was failing on emissions. Too high of a CO reading (limit of 4.5)

I could not have the ownership transferred until it passed inspection so it was obvious she needed work and she needed it quickly......
 
That very night we dropped the car off at a Land Cruiser specialist which was very conveniently located behind the inspection center.

Work began immediately the following morning by removing the bullbar and checking the spark and fuel

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We decided that the carburetter was beyond saving and we ended up using one from @Thebedouin60's parts hoard.

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Spark plugs, vacuum hoses, and general maintenance were done to get it to just pass inspection. The car was still technically not "mine" at this stage.

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"Custom" gaskets had to be made

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She was starting to look more and more like an 80 Series worth owning but It had already failed 3 times at this point and everyone's patience was wearing thin. It was time for the last test....
 
The first drive home went pretty smoothly until I hit a pothole on the highway and she started to death wobble. It was clear she needed some suspension work.

Surprisingly every suspension bushing had already been replaced (including a new steering stabilizer!) and was in okay shape except for the front Panhard bushings. With the bushes on order and a set of Dobinsons shocks kindly donated by a friend, I had it towed to a shop and work began!

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Work began immediately. All of the front bump stops were toast so on went a set from the local scrap yard.

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30mm coil spacers front and rear

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My guess is that the front Panhard bushings had never been changed. They were some of the worst I had ever seen.

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The Dobinson shocks are a bit more uncomfortable over smaller bumps but I'm hoping that they will settle with time.
 
The drive home from the suspension shop was great! She had some of the best highway manners of any 80 I had driven.

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Here's something I had been meaning to do for a long time, The Quad headlight conversion. Being a GCC Spec 80 there was no need to mess around with the headlight harness. Running Jumeirah Parts, I naturally had a complete set with the original Koito lamps just laying around.

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The "Twin Cam" grille was the cherry on top for me.

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She's really starting to come together now.

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To be continued.
 
Lots of progress has been made mechanically which will be posted here later but in the meantime, I am enjoying the 80 in all the terrains the UAE has to offer.


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Working on this 80 has been a challenge for me because it is the Carbureted flavor of the 1FZ (Carburetion being a whole new world to me) and the lack of literature and parts availability.

There are very few 80 Series left on UAE roads, and even fewer of them still retain the 1FZ-F. It is easy to see why most of them get swapped out or scrapped but that's what's motivating me to get mine running right.
 
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Hola from South America
I have the carbureted version of the 80 series as well. Looking at parts online definitely can get confusing. I ordered some PCV hoses that have the same part number with the fuel injection version. They don’t fit on the carb…
The local mechanics fix and make things fit that are for other vehicles, I am slowly figuring out what is original on mine and what has been rigged. I’ve only had mine for about 4 months, it runs good but sometimes has starting issues when hot.
I’m hoping to perform preventative maintenance like knuckle and differential rebuild next.

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Hola from South America
I have the carbureted version of the 80 series as well. Looking at parts online definitely can get confusing. I ordered some PCV hoses that have the same part number with the fuel injection version. They don’t fit on the carb…
The local mechanics fix and make things fit that are for other vehicles, I am slowly figuring out what is original on mine and what has been rigged. I’ve only had mine for about 4 months, it runs good but sometimes has starting issues when hot.
I’m hoping to perform preventative maintenance like knuckle and differential rebuild next.

Welcome to the Forum!

I ended up using generic items for most of the hoses and pipes other than the coolant since most of the carb-specific parts are hard to find or discontinued.

As for part numbers, I'd use Toydiy with your VIN.

I'm also dealing with a long crank when warm issue but only after the carb rebuild and lowering my idle speed to 800RPM. I highly recommend you get your hands on a copy of the 1FZ-F carb service manual (can be found on the forum or via google search), re-check all your vacuum lines & routing, and confirm the functionality of the parts they are attached to.
 
The plan with this 80 was always to have a nice cruiser (pun intended) for longer trips whilst retaining the 90s nostalgia. Therefore OEM+ was the only way.

No road trip is complete without tunes and maps so naturally a sound system upgrade was in order. The head unit that came with the car never worked and the wiring and facia were hacked. A long wiring session and work with the Dremel resulted in this:

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The OEM+ look and Carplay compatibility made it a no-brainer. I did have to professionally hack the already destroyed facia even more to make it fit but I'm pretty pleased with the outcome.

Naturally, the next step was to install a rear camera following the same theme. The rear-mounted spare makes it hard to park in modern tiny parking lots.

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I ended up wiring it through all the factory grommets on the license plate holder and lower tailgate to give it the best chance it can get. I'm pretty pleased with how factory the installation ended up looking and the overall image quality.
 
The head unit was great but it revealed a glaring problem: I only had two working but extremely blown speakers on the rear doors. This 80 was a factory "9 Speaker System" So my plan was to upgrade everything following the build theme.

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I ended up going with a full set of Pioneer speakers + subwoofer while retaining all the factory wiring and covers and I am happy to say that it sounds great. The factory head unit amplifier was deleted but I retained the rear subwoofer amp.

I have yet to mess with the third row roof speakers since I wasn't able to find any suitable replacement at the time. Has anyone figured those out?
 
The head unit was great but it revealed a glaring problem: I only had two working but extremely blown speakers on the rear doors. This 80 was a factory "9 Speaker System" So my plan was to upgrade everything following the build theme.

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I ended up going with a full set of Pioneer speakers + subwoofer while retaining all the factory wiring and covers and I am happy to say that it sounds great. The factory head unit amplifier was deleted but I retained the rear subwoofer amp.

I have yet to mess with the third row roof speakers since I wasn't able to find any suitable replacement at the time. Has anyone figured those out?
I've been meaning to research it myself because I need to upgrade my speakers as well. I believe I read that if you bypass the stock amp, you'll only be connected to the 2 front door and 2 rear door speakers. The speakers in the roof, dash and sub won't work anymore.
 
I've been meaning to research it myself because I need to upgrade my speakers as well. I believe I read that if you bypass the stock amp, you'll only be connected to the 2 front door and 2 rear door speakers. The speakers in the roof, dash and sub won't work anymore.

I also recall reading something similar but I can confirm that after unplugging my amp in the dash, all my speakers are still functional.
 
I also recall reading something similar but I can confirm that after unplugging my amp in the dash, all my speakers are still functional.
Interesting. Good to know.
 
About a year after installing the Dobinsons shocks they had broken in nicely and were much more comfortable on the road but the steering feel was not confidence-inspiring on rough roads on or off the road. I had always assumed it could not be from the factory steering damper since that was brand new thanks to the PO.

After a while, I grew tired of it, bit the bullet, and ordered a Dobinsons steering damper directly from Australia.

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One month later and I was a happy camper. The new damper significantly improved the steering feel at the cost of making the wheel slightly heavier. This is up there in the list of my favorite mods. Also the yellow looks great.

On another note, I didn't really like the fact that it uses bushings instead of the OE-style ball joints. They seem to get squished under flex and I've had to loosen and retorque them twice so far. It seems like Dobinsons have gone back to the ball joint style in the later models for the 70 Series.

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In my eyes, no 4WD is complete without locking hubs, and although their usefulness is heavily debated, everyone can agree that they look great on an old truck.

The hunt began for a set of genuine Aisin free wheel hubs (lots of fakes around - hi @John Young ). As far as I can tell these were never a GCC option but most GEN spec 80s came with them.

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Installation was straightforward since they are bolt-ons on 94 and older 80s.

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New hub caps were cut to fit (ouch)

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In addition to looking great (my main goal) I was pleased to find out that they do in fact make the steering feel lighter and slightly reduce NVH.

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I did end up making my 3D printed version of a free wheel hub lock/unlock tool which I sell through my small business Available Here. Initially, the idea was to help with older stiff hubs due to age or cold weather but through my own use, I have found out that it is a great way to keep your hands clean locking and unlocking on the trail.
 

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