The 1978 FJ40 is finally home! (1 Viewer)

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My wife's dad purchased this FJ40 new in 1978. He wheeled it all over Moab in the 80's and did most of the work on it himself with the help of friends. 305/sm465 swap, lockers, stuff like that. Unfortuantely he passed away young in 1999. For the next 14 years it sat at my mother in laws house before we purchased it off of her. We took it on some camping trips and ran it around a little for fun, nothing serious. An electrical fire took it off the road around 2018 and it sat again. There wasn't a ton of damage but it really wasn't my thing and my family was busy with young kids and our careers. During COVID I thought it it would be a good idea to seek out a shop to swap the 305 for a Crate 350, something pretty tame. I also had a rebuilt 465 and some other goodies like FI lined up to just make it a fun family car and occaisional trail runner. At the time I didn't have much interest in doing the work myself so I farmed it out to a shop. They had it for two years and never could get thing right. In the end I settled with them for the price of parts they bought and no labor. My family relocated back to Colorado and the truck sat for a couple more years. Last spring I reached out to a FJ40 / Toyota specific shop about getting things going again. I was fed up with chasing issues with the fuel injection and decided to go back to a carb. They got it running and fixed some safety issues and I have had it back for about a week now. I still have a long way to go. I'm fairly mechanical, able to swap most parts, have a decent tool collection, and a understanding of the basics. I've managed to put a few harley motors back together from the crank up that actually run... That being said I know I have a lot to learn, especially about cars.

So, in the week I've had it I've noticed I am way down on power on the top end. I'm pretty sure I have 4.88 gearing, it was swapped by my father in law, but I feel I should be able to maintain speed on a hill at 45-50 MPH. There is no timing indicator on the engine atm. I marked where the shop had it and ran it up down the road listening for pinging and backfiring. In the end I ended up pretty much back where the shop set it. Moving on from there I set the plugs to .040, I'm running an HEI, and replaced them and the plug wires. I'm up at 7500ft and at idle I'm pulling 10-11in Hg. Advancing the timing I can get about a in or so but the I backfire on decel on the hills. The carb is an Edelbrock 1405, currently running 0.098" Main with a 1457 metering rod and 0.089" secondary. The plugs read tan, I swapped the jets because it was really struggling with the 0.095" / 1451 rod Main and 0.100" secondary. I'm going to buy an o2 sensor since I have the port from the removed Fi system to try and dial in my A/F ratios. It picked up some power but I stil feel like its lacking. Any input would be greatly appreciated. Am I just over thinking things?

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Wow 2 years in a shop and nothing. If you don't do the work yourself then you are subject to being ripped off by the "shop".
IMHO more RPM's are the benefit of a V8 not the power. Fuel injection is wonderful when it works; same for all the black brain box controls. I'll take manual hubs and a stick to make 4WD work any day. Same with a carb and points, I can keep them working. Would love to have flick a switch air lockers.
My V8 of choice would be a hand built 283 Vet motor.
 
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I’d say you’re running rich, aftermarket carbs are generally gaged at sea level, you’re at 7000 ft.. Get a new set of plugs, go find a straight section of road, do a couple of full throttle runs….pull over, pull the plugs and read them.

Also, on the Edelbrock carb, which is actually a quadrajet, you could change the spring tension on the secondary flap (looks like a choke plate), allowing it to open sooner.

You can google up several plug color charts…basically if you’re rich, you’ll have a dark dusting…there are also several articles on the ground electrode heat marks…..

Or just wait and tune based on your O2 readings….once your sensor is installed.
 
I think it's like a Carter afb or something like that. You can get a jet and rod kit for it. I know when I would go out west when i gotta round 7500ft or more my sbc lost quite a bit of power. My qjet was tuned at sea level. In the Rockies I would advance the timing to idle the higher we got. With HEI you can probably open the plug gap. I think i gap mine at 60. I don't recall heat range or #.
 
I’d say you’re running rich, aftermarket carbs are generally gaged at sea level

You can get a jet and rod kit for it. I know when I would go out west when i gotta round 7500ft or more my sbc lost quite a bit of power.

I dropped it down 8% based on the formula and the Edelbrock tuning book with jets and rods.

I'll try dropping it another 4%.


Thanks fellas!
 
Like Mark mentioned, read your plugs. You can also determine proper timing by looking at the deposits on the ground strap.
 
I don’t know if I can help troubleshoot any better than these experts it I thought that I would chime in. Nice Cruiser. It’s nice to see another one in CO. What part of CO do you live? I’m north of Denver.
I'm just down the road in Black Forest.
 
I’ve read a bit more of the thread and I am curious what fuel injection system you had before and what was the problem with it?
I had a sniper efi. I did the whole setup: throttle body, coil, distributor, pump, everything I could. I just could never get it running right. Always backfiring, overheating, just issues. I tried everything I could find online, spacers, wire shielding, just couldn't get it good.
 

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