I'll be installing a Safari Snorkel on my BJ74 in the next little while and just looking for pointers from anyone who has experience installing one. Of course it comes with instructions but any tips on making the install go smooth?
Safari Snorkel Install Tips?
- Thread starter Canuck
- Start date
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crushers
post ho
easy, TRIPLE check the template. the ones i have used have been all over the place. once you have done 2 or 3 (or many more) it gets easier each time but when it comes to that 3 1/4" hole it makes me sweat each time...
it really is very straight forward...
it really is very straight forward...
Better yet Wayne...don't burn the template. 
When I installed mine in the old G&S shop, I thought that the template was just packaging and used it to start a fire in the wood stove because it was fairly cold in the shop. Luckily for me ARB USA was able to fax me another copy so I could install the snorkel. 
I also know what you mean about that big hole...I sweat bullets cutting that into my fender at the time. Also watch the kick of the drill when the hole saw makes contact with the metal...that left a mark on the old gut.
When I installed mine in the old G&S shop, I thought that the template was just packaging and used it to start a fire in the wood stove because it was fairly cold in the shop. Luckily for me ARB USA was able to fax me another copy so I could install the snorkel.
I also know what you mean about that big hole...I sweat bullets cutting that into my fender at the time. Also watch the kick of the drill when the hole saw makes contact with the metal...that left a mark on the old gut.
I used some masking tape on the paint where the template would lay on top. THat way, I could mark all I want and it made me feel like I was keeping the paint from chipping.
Just a thought. It really is straight forward.
Rezarf <><
Just a thought. It really is straight forward.
Rezarf <><
you want to make sure you prime,colour match and seal alll those holes before you install the snorkel, it's fun to install, and looks awesome.
Last edited:
Better yet Wayne...don't burn the template.
When I installed mine in the old G&S shop, I thought that the template was just packaging and used it to start a fire in the wood stove because it was fairly cold in the shop. Luckily for me ARB USA was able to fax me another copy so I could install the snorkel.
in the "heat" of the moment a mistake anyone could make.
- Thread starter
- #7
Thanks guys. So besides the 3 1/4" hole-saw, is there anything else I'll need? Some black silicone to seal things up?
Greg suggested that I silicone the perimeter of the square hole cut out on the factory air box prior to installing and rivetting the Safari adaptor on, and I think that made for a very nice fit and finish. The snorkel is one piece aside from the hat, so there's no other places needed to silicone.
I installed the snorkel on my HZJ 71, and based on my previous experiences I did exactly this:
1. Transfer the template on to paper: paper is a lot more flexible than cardboard, and the template is designed to follow every curve on the quarter panel, so it is easier and more accurate if you have the template on paper
2. Place the template on the car: tape the template to the car and check and recheck to make sure everything is OK.
3. Mark the holes with a marker
4. Remove the template
5. Drill the holes: I first drilled the holes for the mounting studs then two small ones for the hole saw. Then I taped around the area where I would use the hole saw to avoid damaging the paint.
If you have experience working with a hole saw you know they tend to move a lot and make oval shaped holes. To avoid that here´s a tip:
In my case, the small drill bit that came in the center of the 3 1/4"hole saw was a 5/16". I took that one of the hole saw, place in the drill and drilled the two small holes for the center. Then I took a long 5/16" bolt (aprox. 3" long) and cutted the head off, so I could place it as the center guide in my hole saw. The advantage of doing this is that when you are drilling the big hole, your center is not going to "move" because the bolt can´t cut the metal (as opposed to the drill bit)
6. Finish the holes: with a small round file eliminate all the sharp edges and paint them. For the big hole I took a lenght of vacuum rubber hose, cut it in half, and placed it as a gasket (however, it is not necessary) See first attached image
7. Holes in the pillar: you have to drill three holes in the pillar to attach the snorkel. The best way to mark them is by fitting the snorkel and marking the place they should be at.
After you marked them take a look at the plastic plugs....they´re square, not round....so make a square hole. Drill 6 mm holes and square them with a small square file so everything can fit right. A little silicon and you´re finished....water tight!!! (See attached images)
1. Transfer the template on to paper: paper is a lot more flexible than cardboard, and the template is designed to follow every curve on the quarter panel, so it is easier and more accurate if you have the template on paper
2. Place the template on the car: tape the template to the car and check and recheck to make sure everything is OK.
3. Mark the holes with a marker
4. Remove the template
5. Drill the holes: I first drilled the holes for the mounting studs then two small ones for the hole saw. Then I taped around the area where I would use the hole saw to avoid damaging the paint.
If you have experience working with a hole saw you know they tend to move a lot and make oval shaped holes. To avoid that here´s a tip:
In my case, the small drill bit that came in the center of the 3 1/4"hole saw was a 5/16". I took that one of the hole saw, place in the drill and drilled the two small holes for the center. Then I took a long 5/16" bolt (aprox. 3" long) and cutted the head off, so I could place it as the center guide in my hole saw. The advantage of doing this is that when you are drilling the big hole, your center is not going to "move" because the bolt can´t cut the metal (as opposed to the drill bit)
6. Finish the holes: with a small round file eliminate all the sharp edges and paint them. For the big hole I took a lenght of vacuum rubber hose, cut it in half, and placed it as a gasket (however, it is not necessary) See first attached image
7. Holes in the pillar: you have to drill three holes in the pillar to attach the snorkel. The best way to mark them is by fitting the snorkel and marking the place they should be at.
After you marked them take a look at the plastic plugs....they´re square, not round....so make a square hole. Drill 6 mm holes and square them with a small square file so everything can fit right. A little silicon and you´re finished....water tight!!! (See attached images)
crushers
post ho
for the pillar i use large pop rivits... works very well and doesn't come loose. not advisable if you have a fold down windshield
- Thread starter
- #11
On the adapter that attaches to the airbox, the install illustrations show at least 3 rivets holding it in place.
However the piece I have only has one hole cast into in, the top right hole. Is that enough to support the casted adapter?
However the piece I have only has one hole cast into in, the top right hole. Is that enough to support the casted adapter?
crushers
post ho
use one to locate where you want the adapter mounted then drill holds in all 4 corners. silicone and pop rivit it into place. i buy a box of heavier rivits and use them instead of the puny rivits the kit supplies...
