NMuzj100 said:
Thanks, that makes some sense. But why vary the speeds or would X hours of idle be the ideal break-in?
Simply idling for X hours is probably not a good break-in approach because:
- It might take MANY more hours of idling (vs. wear-equivalent driving time), burning MANY tanks of gas, to achieve break-in wear equal to a couple k miles driving. Not feasible, and wasteful.
- Believe it or not, the piston/rings do not sweep as far upward at TDC, when idling, as they do at higher rpm. It's a very small difference, but nonetheless, there is a tiny unswept part of the cylinder wall during idling, that is swept at higher rpms. (I don't have the exact figure, and it varies by engine anyway.) So, you do want to run the engine at normal rpms, more or less, during break-in, to sweep the entire cylinder that will be swept during normal operation.
(This same idea also applies with other moving parts in the engine.)
- Oil pressure/flowrate are higher at higher rpms, pumping at nominal design ranges: A good thing.
- All other parameters at nominal design ranges at higher rpms, including air/fuel mix, temperatures, etc etc etc.
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All the break-in opinions aside, what are the likely outcomes of ignoring break-in and just driving like the typical driver, heavily-accelerating at every opportunity, including with towing loads etc., when the engine is brand-new?
1. Not likely to break anything from it.
2. Break-in oil may need changing sooner.
3. Engine will not last quite as long, ultimately.
(As noted, the "Toyota Agents" who drive the vehicle off the end of Final Line at the plant, and jockey it from place to place, prior to you taking delivery, are driving it pretty hard. But break-in load/rpm vs. wear is a cumulative function, so brief early leadfoot action followed by gentle break-in period, is easier on things than leadfoot action all the way.)
"Won't last quite as long, ultimately" might mean that, say, instead of lasting 300k miles it will last "only" 280k miles before needing a rebuild, assuming good PM during its life. (My guess for this particular Nippon-built Toyota engine.)
It would be neat to find actual testing done on break-in, by a mfg. Say, take 10 production engines, test with various break-in procedures followed by life testing, then tear them down and analyze the wear. Anyone know where to find such data?