my HJ60 revival (build?) (1 Viewer)

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Now that's progress! Nice work.

Which gear is that where the bushing is worn out? Guessing an output gear. If it is one of the output gears, my parts lookup tool says they're nla.
 
Now that's progress! Nice work.

Which gear is that where the bushing is worn out? Guessing an output gear. If it is one of the output gears, my parts lookup tool says they're nla.
Yeah thats the one , found em on Marlin Crawlers :) . Order placed !
 
Yay!!

I know what I'm doing tonight 😅
PXL_20250820_153807731.webp
 
Finally .... Sorry didn't take much pictures....

Polished the shaft where both bushing goes .. the big gear bushings was better but very corroded too changed both anyway.

Messenger_creation_9B40FC04-8FFA-4757-B039-AD9758AF3204.webp


Closed the t case , after pressing the 2 last bearings on the output shaft and changing the seal of the selector fork. Greased every paper seal too.

The 4wd synchro ring was a bit beaten ...but it still engage and work. Also, since I'm supposed to shift it when the truck is not moving it shouldn't be a problem at all.

For the rest, the gears were not bad , a bit of wear but nothing bad for a 40years old transmission. The worst was the brass bushings 🤷

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Next will be the vacuum actuator to reinstall and then put it back under the truck with a brand new clutch disk since the other one died in the process.

More progress soon .
 

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