Hey everyone, just thought i'd share my experience replacing my lower BJ's. I ran into the typical problem most people do where the ball joint kits people rent don't have exactly the fitting they need.
Most of the threads I researched here started out in a typical panicky fashion asking for help and then never really posted their outcome.
I rented a kit from O'Reillys (basically an Advance Auto or Auto Zone) and the kit only came with 3 size options. Getting the ball joint out was no problem at all. Pressing it back in was a nightmare.
I quickly realized this basic kit wasn't going to do it and while I was out on my way to buy the Harbor Freight extended kit I stopped in at Advance Auto and they had this brilliant piece of kit below (O'reillys also had it, I believe most auto parts stores will carry it):
This piece of exhaust pipe was only $3 bucks and the perfect size to fit around the ball joint and does NOT need to be cut down to fit into the vice.
My recommendation is to use the rental kit provided fittings and press in the ball joint as much as you can and then send it home with this muffler piping.
Make sure that whatever you place at the other end of the muffler pipe covers the entire surface area of the pipe or it will start to bend and distort. Get (2) of these for security, on the second bushing mine started to bend but only because I had a skinny piece of steel seated under it not big enough to cover the whole area of the pipe.
Most of the threads I researched here started out in a typical panicky fashion asking for help and then never really posted their outcome.
I rented a kit from O'Reillys (basically an Advance Auto or Auto Zone) and the kit only came with 3 size options. Getting the ball joint out was no problem at all. Pressing it back in was a nightmare.
I quickly realized this basic kit wasn't going to do it and while I was out on my way to buy the Harbor Freight extended kit I stopped in at Advance Auto and they had this brilliant piece of kit below (O'reillys also had it, I believe most auto parts stores will carry it):


This piece of exhaust pipe was only $3 bucks and the perfect size to fit around the ball joint and does NOT need to be cut down to fit into the vice.
My recommendation is to use the rental kit provided fittings and press in the ball joint as much as you can and then send it home with this muffler piping.
Make sure that whatever you place at the other end of the muffler pipe covers the entire surface area of the pipe or it will start to bend and distort. Get (2) of these for security, on the second bushing mine started to bend but only because I had a skinny piece of steel seated under it not big enough to cover the whole area of the pipe.
