The truck has never ran hot or overheated since I've owned it
Then what are you worried about?
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The truck has never ran hot or overheated since I've owned it
Then what are you worried about?
Thinking I skimmed a bit more than I thought I did. Is there coolant in your oil now?
Have you quantified the coolant loss?
I flat made a mark on my overflow, check my radiator - so every hood pop I know what to expect.
If you've lost ~1/4" of coolant that's one thing, constantly filling the system is another.
This is my truck. My overfill is always low because of small leak around where I tied in my koso sensor thingy. Not enough to hit the ground, but enough. I need to re-do that one day.OK, now we're getting somewhere - based on a previous statement, you do a 30mi commute 2x a day, and so we seem to be talking 1" of coolant from the tank every 180-200 miles?
It this about right?
Have you parked over cardboard to truely rule out this being a cosmic collision of simple condensate & a hose clamp that hates you?
Rare, but the whole "hear hoofbeats, think horses not zebras" - thing.

I haven't sent another sample to Blackstone yet so I'm not 100% that it is.
I have been marking it and i would say it's around an inch lower every couple days.
OK, now we're getting somewhere - based on a previous statement, you do a 30mi commute 2x a day, and so we seem to be talking 1" of coolant from the tank every 180-200 miles?
It this about right?
Have you parked over cardboard to truely rule out this being a cosmic collision of simple condensate & a hose clamp that hates you?
Rare, but the whole "hear hoofbeats, think horses not zebras" - thing.
This is my truck. My overfill is always low because of small leak around where I tied in my koso sensor thingy. Not enough to hit the ground, but enough. I need to re-do that one day.![]()
I'm sorry, you lost me at Blackstone.
Is the cap good? Are you overfilling the tank? When are you checking it?
Sorry the part I cut into the line I used a glowshift adapter for the koso sender. Anyway my cuts weren't the cleanest and leaks a bit, not enough to hit the ground, but enough.What is this koso sensor thingy you speak of?
I realize this isn't your issue, was just mentioned because of source of coolant loss.Sorry the part I cut into the line I used a glowshift adapter for the koso sender. Anyway my cuts weren't the cleanest and leaks a bit, not enough to hit the ground, but enough.
Details Here:
Koso slim water temp gauge install
38 MM or 1 1/2 Inch Water Sender Attachment
While I loose coolant, I have never seen either the stock gauge or koso gauge report anything but good temp numbers.
OK - well, lets start w/ the elephant in the room.
How experienced of a mechanic are you, and how do you recall the experience of scraping clean the block surface, laying the HG, and then the head on that?
Would you have eaten off the surface before the new gasket was laid down?
Most importantly, how exact were you on tightening the headbolts?
Do you own excellent tools, and were you nursing a buzz at all at that point in time?
Do you do similar work as a vocation, and am I speaking underneath you?
Not judging, certain jobs just require more clarity & IDK you in real life.
If you say "my HG job went like a Swiss watch" - then we can eliminate that.
Have you parked over cardboard?
So, two tidbits that may or may not help:
The radiator in the '93 had an issue with the upper crimp - it created a fine mist in the engine compartment, no drips. I found it when I used a pressure tester. Not much coolant loss, though.
The 12-year old radiator in my K5 developed a leak in one of the tanks that would leak only in the cold, and self-seal when the engine came to operating temperature.
Can we attribute this to air still in the cooling system? There may be still air in the system that is taking the volume of space and eventually finding it's way to the top.