Intro Xml325 38.5's with no lift 80 (1 Viewer)

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It is close, but yes both ends clear with the bumpstops removed. On the rear I left the outer hard rubber stops on the the frame, but removed the inner large cone units. I think the front stops are designed to almost completely disappear into the metal cup. I didn't want to build the car around a maybe, so I made sure to set everything with the suspension metal to metal.

Metal to metal looks like 5 3/4
 
Got a good bit done today!

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Fzj80 truck conversion
Landcruiser truck conversion
 
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What do you figure your use to be like once 'finished'?

I ask as projectors / HID's / whatever - if this is going to be rocked the snot out of on excursions, I wouldn't go suggesting big $$$ grill & headlight treatment.

Honestly Treeroot's grill he made had enough bling, and you're probably hiding 2/3 of the front behind a Iron bumper, right?

I'd love to drive it daily, drive it to the trails drive it home and climb over whatever. Thinking about trimming all the sheet metal on the core support that hangs outside the frame rails. Then build a grumper that houses the headlights within the frame rails.
 
On my chop and bob I have J springs up front and stockers in the back and it still rides ass-high. As far as I know there is no other softer spring out there that will fit the factory buckets so you will probably have to lift the front.
 
On my chop and bob I have J springs up front and stockers in the back and it still rides ass-high. As far as I know there is no other softer spring out there that will fit the factory buckets so you will probably have to lift the front.

This is what I am finding also.
The LX450s are suppose to have 'no 3rd seat' rear springs. Those are suppose to be in the 150lbs/in range.
That is suppose to be the lightest 80-series spring.

I did find a place that will custom wind springs. That is my plan B.
Coil Spring Specialties
I found a few 4runner guys that where using this place to custom make them springs.

Who ever thought finding lighter weight springs would be a problem!

I did a lot of measuring on my car when it was torn down for sprung/unsprung weight. Near as I can tell a 1996 LX450 has a rear un-sprung weight of approx 350lbs MINUS the tire and wheel package. If your weighing the vehicle you need to know what your tire and wheel package weighs. Stick a tire and wheel on a bathroom scale to get that number. If you can get a rear tire weight you could back calculate sprung weight with that information.

It would be interesting to see how light and long a coil could be made. I think the stock coils only have about 10" of travel available before you eliminate all preload.
 
I drop my stockers out easy with an L-shock which measures about 26.5" long. Seems to me like a 24-25" shock would work pretty well in the rear to keep coils retained with all factory mounting.


I'm probably going to end up using a shorter Bilstein 7100 shock with lighter valving. I need to get mine mostly put back together so I can weigh it for an idea of where to start with the valving.
 
I drop my stockers out easy with an L-shock which measures about 26.5" long. Seems to me like a 24-25" shock would work pretty well in the rear to keep coils retained with all factory mounting.


I'm probably going to end up using a shorter Bilstein 7100 shock with lighter valving. I need to get mine mostly put back together so I can weigh it for an idea of where to start with the valving.

Stock rear springs are 18.0/18.5 free length ( LX450 rear coils ). With the inner big rubber bumpstops/overloads pulled, and the axle resting directly on the hard rubber outer stops under the frame, there is 7.75" of space between the upper and lower coil mount. To maintain SOME preload on the rear springs you can only have less than 10.25" of shock travel.

I don't know how close the rear coils are to bind at full bump stock ( on the hard outer bumpstop ) but it would be nice to find a little more uptravel in the rear suspension. With the belly of the frame dead level. The front suspension compresses about 1.5" higher into the chassis. I have been thinking about remaking the outer hard stop to allow about another 1" of uptravel. Then perhaps raise the rear supper shock mount slightly to allow it. Being able to cycle 11" on the stock spring length AND maintain some preload would be nice.

I have a feeling the stock rear springs are going to be too heavy however and I will have to look for other options....ie custom lighter longer springs. It will all be a balance. At some point you run into limitations on how long the spring can be before it will block out on compression.

I am likely going to start with the bolt-in Fox IFP shocks. At $125ish per shock, they are one of the most affordable options that can be revalved/rebuilt. They are also a non-emulsion shock and that is a big bonus for consistency.
 
Stock rear springs are 18.0/18.5 free length ( LX450 rear coils ). With the inner big rubber bumpstops/overloads pulled, and the axle resting directly on the hard rubber outer stops under the frame, there is 7.75" of space between the upper and lower coil mount. To maintain SOME preload on the rear springs you can only have less than 10.25" of shock travel.

I don't know how close the rear coils are to bind at full bump stock ( on the hard outer bumpstop ) but it would be nice to find a little more uptravel in the rear suspension. With the belly of the frame dead level. The front suspension compresses about 1.5" higher into the chassis. I have been thinking about remaking the outer hard stop to allow about another 1" of uptravel. Then perhaps raise the rear supper shock mount slightly to allow it. Being able to cycle 11" on the stock spring length AND maintain some preload would be nice.

I have a feeling the stock rear springs are going to be too heavy however and I will have to look for other options....ie custom lighter longer springs. It will all be a balance. At some point you run into limitations on how long the spring can be before it will block out on compression.

I am likely going to start with the bolt-in Fox IFP shocks. At $125ish per shock, they are one of the most affordable options that can be revalved/rebuilt. They are also a non-emulsion shock and that is a big bonus for consistency.

I think 3rd gen 4Runner guys use stock 80 rear springs on the rear of their rigs to gain 2 or so inches of lift... I don't know this for sure, but logic tells me the stock 4Runner springs they take out are a lighter rate, and would fit an 80... I don't know if the lift is gained from length or rate or both, but you could likely find some for free/uber cheap and check them out.

Just a thought.
 
I think 3rd gen 4Runner guys use stock 80 rear springs on the rear of their rigs to gain 2 or so inches of lift... I don't know this for sure, but logic tells me the stock 4Runner springs they take out are a lighter rate, and would fit an 80... I don't know if the lift is gained from length or rate or both, but you could likely find some for free/uber cheap and check them out.

Just a thought.

I looked into that. The ( edit for clarification: 2nd gen ) 4 runner springs are drastically shorter in free length. They would drop the truck a lot which is good, but they would basically fall out even the stock shock travel. I don't believe retaining/stretching the coil, on droop, is the way to go.

New link. 2nd gen 4runners lift guide - YotaTech Forums

Eventually that led me to find that custom spring place that the 4runner guys where using.

A coil spring that was lighter in rate, had a bit longer free length, and still didn't block out at full bump would be perfect. I don't know how much of that is possible within the stock mounts.
 
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I think 3rd gen 4Runner guys use stock 80 rear springs on the rear of their rigs to gain 2 or so inches of lift... I don't know this for sure, but logic tells me the stock 4Runner springs they take out are a lighter rate, and would fit an 80... I don't know if the lift is gained from length or rate or both, but you could likely find some for free/uber cheap and check them out.

Just a thought.

It's actually the stock FRONT 80 series springs that are used to lift the rear end of a 3rd gen 4runner (I have done this before). No other yota has the large diameter springs found in the rear of an 80 except the 100, as far as I can tell.
 
Stock rear springs are 18.0/18.5 free length ( LX450 rear coils ). With the inner big rubber bumpstops/overloads pulled, and the axle resting directly on the hard rubber outer stops under the frame, there is 7.75" of space between the upper and lower coil mount. To maintain SOME preload on the rear springs you can only have less than 10.25" of shock travel.

I don't know how close the rear coils are to bind at full bump stock ( on the hard outer bumpstop ) but it would be nice to find a little more uptravel in the rear suspension. With the belly of the frame dead level. The front suspension compresses about 1.5" higher into the chassis. I have been thinking about remaking the outer hard stop to allow about another 1" of uptravel. Then perhaps raise the rear supper shock mount slightly to allow it. Being able to cycle 11" on the stock spring length AND maintain some preload would be nice.

I have a feeling the stock rear springs are going to be too heavy however and I will have to look for other options....ie custom lighter longer springs. It will all be a balance. At some point you run into limitations on how long the spring can be before it will block out on compression.

I am likely going to start with the bolt-in Fox IFP shocks. At $125ish per shock, they are one of the most affordable options that can be revalved/rebuilt. They are also a non-emulsion shock and that is a big bonus for consistency.
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I didn't know the IFPs could be rebuilt/revalved. Do you have to send them in or can you do it at home with normal tools?
 
I have found some conflicting reports on 2nd gen 4runner?

2nd gen 4runners lift guide - YotaTech Forums
I couldn't tell you anything about the 2nd gens, totally different chassis. But for 3rd gens, it is definitely the front 80 springs that are used to lift the rear of a 4runner. So you could run 3rd 4runner rear spings in the front of an 80 if you wanted to slam it, but wouldn't help much with the rear.
 
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I didn't know the IFPs could be rebuilt/revalved. Do you have to send them in or can you do it at home with normal tools?

I would imagine you need at least a few special tools. From what I remember the eye top version uses a special air fitting that is hidden inside the shock eye. I also seem to remember something about the bearing cap ( bottom of the shock body ) needing a special wrench.

Inside, everything I have seen says they use fox 2.0 shims.

You can see an exploded parts diagram here.

http://www.ridefox.com/dl/truck/FOX_TRUCK_2.0PSIFP_Exploded_A.pdf

Oil volume is pretty critical to keep tuning consistent since the gas chamber is so small with the integrated piston.

I would LOVE to see someone make a sub $200 2.5 sized IFP shock....
 
I couldn't tell you anything about the 2nd gens, totally different chassis. But for 3rd gens, it is definitely the front 80 springs that are used to lift the rear of a 4runner. So you could run 3rd 4runner rear spings in the front of an 80 if you wanted to slam it, but wouldn't help much with the rear.

You are right, 3rd gen rear coils may swap on the front. I think the problems would still be the same however. The free length of the stock 3rd gen 4-runner is pretty short from the pictures I have seen. I think the coil is stiffer and shorter than the FJ80 front coil?
 
I would imagine you need at least a few special tools. From what I remember the eye top version uses a special air fitting that is hidden inside the shock eye. I also seem to remember something about the bearing cap ( bottom of the shock body ) needing a special wrench.

Inside, everything I have seen says they use fox 2.0 shims.

You can see an exploded parts diagram here.

http://www.ridefox.com/dl/truck/FOX_TRUCK_2.0PSIFP_Exploded_A.pdf

Oil volume is pretty critical to keep tuning consistent since the gas chamber is so small with the integrated piston.

I would LOVE to see someone make a sub $200 2.5 sized IFP shock....

Maybe that is why I wasn't considering them. I'm pretty sure you can rebuild/revalve the Bilstein 7100s at home with standard tools. The downside is you have to make new mounts or use adapters.
 
Yes, the 80 front spring is notably softer than the 4runner rear (no idea what the actual spring rates are, but that's what my butt told me when I swapped them out) and also a lot longer. Maybe 4" longer unloaded? Probably more? I dunno it's been a while.
 

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