Our 2015 LX 570 hvac door is working properly thankfully! With the number of time the Lexus dealership changed the filter for the previous owner I was assuming it would be broken when I went to check it out.
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I have been steadfastly ignoring this thread for two months now. Today I read the entire thing and decided to check mine. Ofc, mine is broken right where everyone else is. The bottom half of the plastic insert on the door appears to be totally gone. Has anyone successfully rebuilt the connector on the door. I refuse to replace and entire blower because of this. I replaced an entire refrigerator last year because of a tiny piece of broken plastic that was non replaceable. This far, no further!
I'm so glad I found this forum and just joined. Been driving my 2014 for about three years and wondering why I could always smell outside smells even while I had the AC set to recirculate! Problem solved ... the female part of the door assembly is broken. Ughhh.
I've read through both of the posts related to this topic and want to try the JB Weld or Epoxy solution but have some questions. I am not very handy but being that it is so expensive to fix I figured I'd give it a try.
1. Am I right in assuming that when the door is down, it is operating as fresh air and not recirculating?
2. Should I apply the JB Weld or epoxy to the (i) post. (ii) the female part, or (iii) cover both parts up so its all locked together?
Clearly I'm a little confused on how to use the JB Weld or epoxy. Any help, tips or suggestions would be greatly appreciated!
1. Yes, when the door is down it is in fresh air mode.
2. I did (ii) the female part on the door because on mine that's what was broken. I disassembled things enough to remove the door and did the gluing and reinforcing on my workbench. There are excellent threads on here with extremely useful step by step guides with photos for pretty much any part of the mechanism that's broken. Before you start, read through those and you'll get a good idea of what you're in for and what tools/glue you need. I used the 2-part 3M product listed in one of the threads and it was perfect for the job. You will be a lot "handier" when done because you'll learn a lot!
This thread had helped me watch out about the door when changing my cabin filter.
I did a YouTube video about it but I'm not sure if it's permitted to link here. Can someone chime in?
Thanks
Bummer. If you disassemble enough to get the white door out, you can retrieve the parts that make the hole and glue those back together. The sprocket has just enough movement available to get it back in as you reinstall the white door. Mine was also broken in 2 places. I have no idea if you could glue it in place without removing the white door. It's a finicky job, but doable without removing the dash.Put me in the broken door and dirty filter camp. Worst part is that I had that part of the dash pulled apart this summer.
The broken piece is still there as the rubber gasket is holding it.
One question, in looking at the broken bit it appears that originally it is a hole for the sprocket to fit. So the piece has actually broken in two places. I see where gluing it is temping but getting glue in both places is tough. Then getting back over the sprocket.
Bummer. If you disassemble enough to get the white door out, you can retrieve the parts that make the hole and glue those back together. The sprocket has just enough movement available to get it back in as you reinstall the white door. Mine was also broken in 2 places. I have no idea if you could glue it in place without removing the white door. It's a finicky job, but doable without removing the dash.