Headliner removal saga

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e9999

Gotta get out there...
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OK, the saga continues (see other threads on rack removal).
I'm starting a new thread on headliner removal in the hope that this will help the next poor hapless souls who has to go through this.

Summary of roof rack removal situation: have several nutserts spinners.

Went on several tangents trying to do too many things at the same time and trying various desperate ways to get rid of these spinners. Nothing looked great. Conclusion: I decided finally to remove completely the headliner. Was trying to see if I could just undo the back and tilt it down a bit, but I saw that it was starting to fold in the front so I did not want to take any chance of it breaking.

Overall, the job is technically unchallenging, at least the first 95% but tedious. You need to remove all the trim panels inside basically plus the lights, the belts, the visors, all grabhandles, the sunroof switches etc. You have to go slow when you take out the panels cuz they are full of clips and you don't want to break anything. But it's no rocket science, just go slow. Estimate: if you do nothing but that, unlike me, it could be done in 2 or 3 hours.

A couple of tricky situations will arise at the end, however. That thing is huge, and one person shouldn't try to remove it alone IMHO unless you have a multitude of mechanical supports. It looks very fragile and Dan says it's *costly*. I ended up removing the rear clips and supporting the headliner about 2/3 of the way back with an adjustable support that I raised all the way. At that point I only had the front (visors and grabhandles) still tucked in. That is fine. But it will get nasty when I'll remove the last clips and the thing is then unsupported. I'm going to enlist the whole family to hold it and I have placed a couple of 10' long pipes on high supports inside the truck lengthwise so we can lower it gently and it will be supported over its whole length. And then hopefully take it out in one piece. I would say that this is the part where some thinking and prep will greatly pay off. You don't want to be with half the clips off and then realize you are missing the necessary supports...

more later

blah!

E

At least when it's completely off I can then work at my leisure on these spinners...
 
How come you don't have to go to work like the rest of us? Gee I'd like to stay home and play trucks....

Sorry I can't help you with the headliner.
 
Riley said:
Gee I'd like to stay home and play trucks....

Eric - get this fixed and then join Jim at Pismo Beach then you'll have your truck and sand to play in at the same time! :D
 
that would be fun...


OK, the headliner is now completely off. It's tucked away so I can work comfortably on the nutserts and all.

Having 2 long longitudinal ( :D ) supports under the thing at all times was key to damageless removal. I strongly suggest you do something similar or better.
Had my 3 girls (!) help me hold the supports while dropping the thing but one extra person might be enough if I had rigged the supports at the proper height, which I didn't.

Man, this sunroof pan contraption is something else... And I have a frozen nutsert screw under there... We'll see.

Now, to get these spinners out, paint, and then decide on the best way to close up the roof holes.

Sheesh. Glad the liner is out, though.

E
 
OK, here are some photos of the inside without headliner if you ever wondered what it would look like.
Warning: I do not recommend doing this for fun!
under roof small.webp
under roof 2 small.webp
under roof 3 small.webp
 
and one more photo:
under roof 4 small.webp
 
nakman said:
Did you take the seats out? then the short ones could just walk underneath... easy to do, as you know.

???
underneath what?

E
 
nakman said:
Underneath the headliner.. it'd be like walking inside a van.


I don't think even my 8 year old could... but she could stand with her head out the sunroof though


E
 

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