HDJ81 - High transmission temps, radiator without built in cooler

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Joined
Feb 8, 2021
Threads
12
Messages
61
Location
Everett, WA
1994 HDJ81 for reference, the original radiator had some crazing so I recently replaced it. As the factory radiator was NLA I went with the recommendation of a few Mud posts and picked up the manual transmission equivalent radiator (PN 16400-17020) which does not have a built in trans cooler. To make up for this I installed a Derale 15830 auxiliary cooler I had lying around.

After getting everything buttoned up I took a test drive around town and am seeing a lot higher transmission temperatures. With the factory radiator/cooler setup temperatures would be pegged around 85C/185F around town and then bump up to a max around 105C/221F after long periods of idling. After peaking it usually took a few minutes of consistent ~50mph driving to get things back down to 85C.

Now with just the Derale cooler temperatures settle in around 95-100C/203-212F in town and max around 120C/248F after long periods of idling. After ~15 minutes of driving at 50 mph temperatures did not drop below 95C/203F. My temperature sensor is right at the hot output line of the transmission itself for reference.

1715052745290.png

My first question is if this is too hot? I don't like that it's significantly hotter than factory and I'm pretty sure torque converters don't like more than 100C/212F. The transmission warning light has never come on but I've read that trips at a ridiculously high number. Over the summer I spun a bushing on the transmission pump so I'm very paranoid about overheating the transmission and causing more issues.

The only reason I went with the 15830 was that it was a free leftover from a work project but it's only rated for 6,000 BTU/hr. Derale makes other coolers with up to 67,000 BTU/hr of capacity but they cost around $400. What are other people running for auxiliary coolers when they lose the integrated cooler in the radiator? Anybody have transmission temperatures to correlate with their coolers? I have a hunch that not many people have trans temp gauges so they might be running hot without knowing it or causing any immediate issues. I'd like to avoid buying too big or expensive of a cooler so if anybody has recommendations I'm all ears.
 
I really should get around to installing a trans temp sensor - what's your setup? But I have the PDI intercooler with a trans cooler. It's probably double the size of that Derale and I trust the Australians because of the conditions they drive in:

QvA6Qfi.jpg


Also runnning the manual radiator.
 
that tube and fin cooler is alot less effective then a bar/plate cooler, i would for sure get a much larger/better cooler and get one that you don't have to rely on a fan. the OEM usa fzj80 cooler might even be enough even though it was designed to use used with a radiator cooler. the 91/92 fj80 radiators fit, are still available aftermarket and also have a built in transmission cooler.
 
1994 HDJ81 for reference, the original radiator had some crazing so I recently replaced it. As the factory radiator was NLA I went with the recommendation of a few Mud posts and picked up the manual transmission equivalent radiator (PN 16400-17020) which does not have a built in trans cooler. To make up for this I installed a Derale 15830 auxiliary cooler I had lying around.

After getting everything buttoned up I took a test drive around town and am seeing a lot higher transmission temperatures. With the factory radiator/cooler setup temperatures would be pegged around 85C/185F around town and then bump up to a max around 105C/221F after long periods of idling. After peaking it usually took a few minutes of consistent ~50mph driving to get things back down to 85C.

Now with just the Derale cooler temperatures settle in around 95-100C/203-212F in town and max around 120C/248F after long periods of idling. After ~15 minutes of driving at 50 mph temperatures did not drop below 95C/203F. My temperature sensor is right at the hot output line of the transmission itself for reference.

View attachment 3625876
My first question is if this is too hot? I don't like that it's significantly hotter than factory and I'm pretty sure torque converters don't like more than 100C/212F. The transmission warning light has never come on but I've read that trips at a ridiculously high number. Over the summer I spun a bushing on the transmission pump so I'm very paranoid about overheating the transmission and causing more issues.

The only reason I went with the 15830 was that it was a free leftover from a work project but it's only rated for 6,000 BTU/hr. Derale makes other coolers with up to 67,000 BTU/hr of capacity but they cost around $400. What are other people running for auxiliary coolers when they lose the integrated cooler in the radiator? Anybody have transmission temperatures to correlate with their coolers? I have a hunch that not many people have trans temp gauges so they might be running hot without knowing it or causing any immediate issues. I'd like to avoid buying too big or expensive of a cooler so if anybody has recommendations I'm all ears.
Your transmission is the A442 which is renowned for generating high temps. Despite some poor advice often given, removing the in radiator cooling is a bad idea. It is a very efficient remover of access heat in most situations. An auxiliary a2c cooler would need to be very big just to match it.

Your temps are not good. As a rule you don’t really want to exceed 100C except for very short periods. At 120C your fluid is beginning to break down. The ATF warning light will come on at 150C by which point your transmission is at risk of damage.

You could try fitting a much bigger auxillary cooler and see what happens. For reference, I still have the in radiator cooling, and I have a 65,000btu auxiliary cooler. Even this can’t manage my temps when towing on long slow climbs.

My advice would be to fit the proper radiator with cooling built in, and run your auxiliary cooler.
 
1994 HDJ81 for reference, the original radiator had some crazing so I recently replaced it. As the factory radiator was NLA I went with the recommendation of a few Mud posts and picked up the manual transmission equivalent radiator (PN 16400-17020) which does not have a built in trans cooler. To make up for this I installed a Derale 15830 auxiliary cooler I had lying around.

After getting everything buttoned up I took a test drive around town and am seeing a lot higher transmission temperatures. With the factory radiator/cooler setup temperatures would be pegged around 85C/185F around town and then bump up to a max around 105C/221F after long periods of idling. After peaking it usually took a few minutes of consistent ~50mph driving to get things back down to 85C.

Now with just the Derale cooler temperatures settle in around 95-100C/203-212F in town and max around 120C/248F after long periods of idling. After ~15 minutes of driving at 50 mph temperatures did not drop below 95C/203F. My temperature sensor is right at the hot output line of the transmission itself for reference.

View attachment 3625876
My first question is if this is too hot? I don't like that it's significantly hotter than factory and I'm pretty sure torque converters don't like more than 100C/212F. The transmission warning light has never come on but I've read that trips at a ridiculously high number. Over the summer I spun a bushing on the transmission pump so I'm very paranoid about overheating the transmission and causing more issues.

The only reason I went with the 15830 was that it was a free leftover from a work project but it's only rated for 6,000 BTU/hr. Derale makes other coolers with up to 67,000 BTU/hr of capacity but they cost around $400. What are other people running for auxiliary coolers when they lose the integrated cooler in the radiator? Anybody have transmission temperatures to correlate with their coolers? I have a hunch that not many people have trans temp gauges so they might be running hot without knowing it or causing any immediate issues. I'd like to avoid buying too big or expensive of a cooler so if anybody has recommendations I'm all ears.

For longevity the transmission fluid temperature should really be 180F or below. Random image from online for comparison.

1715104885633.png


In your situation I'd look into a Trucool transmission cooler, no aux fan needed and its less than $200. You'll have to find one that fits in there but it will definitely cool things down.

Tru-Cool Max. Twice the Cooling for Your Transmission. Maximum Protection for Your Vehicle. | Tru-Cool - https://www.trucool.com/EN/Products/Tru-Cool-Max.aspx
 

Users who are viewing this thread

Back
Top Bottom