GX470 Electrical Gremlin

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Joined
Nov 4, 2018
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3
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Location
KCMO
Hi all,

I am new to the forum, just bought an 09 GX470 with 168k on the clock yesterday. It had a great maintenance history with every service done at a dealer, and even taken to the dealer for things like headlight bulb replacement/wiper replacement out of warranty and no major issues. Anyway, i've driven it quite a bit the past two days, and i've noticed a weird behavior when I hit the brakes. Last night i was driving home at night, on a rural highway and had my brights on. If i tapped the brakes, i noticed the headlights would dim slightly. Happened with low beams too. Also, the FM Radio would cut out for a split second sometimes too. Driving around today, headlights off, the same thing happened, and the radio actually randomly rebooted twice, not when I hit the brakes, but after I took off from a stop sign. After a restart of the truck though, it didn't reboot again for a 45 minute drive home with other starts/stops. However I did get the radio cutting out sometimes when I hit the brakes, but not everytime.

It drives fine, it never cuts out and the gauge cluster and other lights don't seem to be effected when driving. When I got home and sat in my garage idling when I hit the brakes I could see my dash lights (like behind the buttons) go dim everytime I tapped the brakes. The battery is pretty new, from Feb 2018 so I don't think it's that, and I don't see anything else going on. It also doesn't happen every single time I hit the brakes if i've been driving around a bit, usually just the first time (like last time it would dim when i hit the brakes the first time but subsequent times when coming to a stop it wouldn't. Same with the radio.)

I've seen other threads mention grounding, and I checked the battery terminals and they seem to look OK, there's a bit of corrosion on the outside of the negative terminal, but I haven't taken the terminal off to investigate the rest.

I"m also concerned about the alternator. I noticed that there are no fender aprons present on the truck, they've all been ripped off and I can see the alternator through the wheel well, and i'm worried that has something to do with it.

Any ideas on where to start?

Edit: I went down just now and turned it to "on" but didn't start it. Turned the lights to "on" (not auto) and tapped the brakes. It dimmed once but then after that it was fine. I tapped the brake multiple times and the radio didn't cut out, or the lights dim. Meanwhile after I got home an hour or so ago, once i parked it and it was idling, and i tapped the brakes, every single time the dash lights were dimming and such. So that's interesting.

Edit 2: Ok so i did another test when it was off. I didn't start it, but did turn it to "On". Turned the brights on, and everytime i tapped the brakes it did dim slightly. Note I did this in a lit garage, so perhaps it was the same magnitude of dim as last night, just wasn't as dark. Anyway I did get the radio to cut out at the same time. The dash lights dimmed ever so slightly at the time. So with the GX not running, and running solely on battery, it seems like it would definitely be a ground issue? Because at that point, the alternator isn't even part of the equation. And the battery is good, and new (and according to inspection from dealer, is fine) so that seems to be about the only thing that makes sense.
 
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Test voltage. At battery off and on. Easy to rule that out. Sounds like a ground. The factory ground is notoriously bad. I would test voltage as stated then test when you hit the brake.
 
Test voltage. At battery off and on. Easy to rule that out. Sounds like a ground. The factory ground is notoriously bad. I would test voltage as stated then test when you hit the brake.
I'll test it tomorrow morning before work. When you say the factory ground is notoriously bad, which part of the ground is bad? The part near the battery? Or where it connects to the vehicle body? I'm planning on disconnecting the negative terminal tomorrow night and cleaning it with a terminal cleaner tool. I looked at it tonight and it looks like perhaps it was corroded and maybe not cleaned when the new battery was put on. But i'll see for sure.
 
The factory harness to beg and the split to body ground almost always frays
 
So I tested everything this morning. Sitting, the battery was at 12.2 Volts but I did a lot of testing last night without starting it so that seems normal that it might be low. However, when I was idling, I was only pulling 12.6V max. So i took off the negative terminal and cleaned it. In the process of tightening it I managed to snap the old terminal bolt, so I replaced it with another bolt I had lying around and got it tightened, but it didn't make a difference. I still had the same issues.

I'm pretty sure it's the alt at this point, since I re-programmed all the windows/moonroof with it idling, and when I did, I noticed that when I hit the button to open/close the windows or moonroof, the lights would dim, and the motor would actually dip slightly as well. So i did another test. So it makes sense all the times i've seen this behavior have been when the RPM has been low, like cruising on the highway, etc. I started to close the moonroof, and as I did, I hit the gas to about 1500rpm. Lo and behold when I did that, the moonroof closed much faster and sounded better. So at this point, it seems to point to the alternator in my mind just can't keep up, since i'm not getting voltage at idle. I have a 30day/1000 mile warranty on it from the dealer that covers electrical and i'm taking it in TODAY to have them look at it.
 
12.6 running is alternator. You need a min of 13.6 or so to even charge a battery (normal) and 14.7 to charge an AGM.
 
I had to change the alternator on our GX last year. It wasn't a fun project and I ended up bending the power steering pulley in the process since it has to be removed. It went through a couple of batteries I was blaming on corroded terminals. But it never had the issues you're describing though. It just wouldn't crank the some mornings unless I charged the battery or jumped it off. Even though it had enough power to run the interior lights and the radio.
 
When I tested under load with high beams on, heater running and radio on, it was pulling less. Around 12.5-12.4 IIRC. Even things like turning the headlights on/off were causing the interior lights to dim and the radio to cut out.
12.6 running is alternator. You need a min of 13.6 or so to even charge a battery (normal) and 14.7 to charge an AGM.


I took it to the dealer and explained what was going on and the advisor seemed to agree, and they'll take a look at it today so hopefully i'll know. Just trying to milk the used car warranty for all it's worth haha
 
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Glad you got it figured out and fixed quickly. Also thanks for posting the resolution, often people don't, especially new folks.
 
Glad you got it figured out and fixed quickly. Also thanks for posting the resolution, often people don't, especially new folks.
The advisor at Lexus said that the Alternator on the vehicle at the time was aftermarket. I've read in a few places that sometimes aftermarket alts don't always work right. Also coupled with the lack of apron in the fenders probably led to a lot more exposure to the elements, shortening the life. I bought a set of fender aprons off eBay with clips that i'll be putting on this weekend to prevent that from happening.

When I got home I did the same testing I did last night. Sat at idle, turned on high beams, radio and heater. Hit the brakes. Nothing. No dimming in the headlights, no radio cutout, nothing. Except for some reason the HVAC control lights. Those flicker slightly. Sunroof seems to open smoother, and the windows seem to open faster. Also seems to crank harder when starting, but that may be placebo.

I tested the alt with my multimeter and was getting 13.5+ when idling so we're definitely in business.

And of course i won't leave y'all hanging. I'm not gonna pull a DenverCoder9 (xkcd: Wisdom of the Ancients)
 
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