FJ80 1991 Radiator Replacement

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I should add if the new toy rad is as good as the original it will out live me and son can drive it for next 40 years
There is a spaghetti junction of the transmission line hoses under the left headlight supported by a metal spider. Only one line still produced by Toyota (longest cooler line). The rest you have to make up from 3/8's" transmission line. I used a Gates line and clamp from Belmetric. There are several DIY's here. Squeezing the 3/8's over the 10mm fittings was no fun until heated them for a bit.
 
There is a spaghetti junction of the transmission line hoses under the left headlight supported by a metal spider. Only one line still produced by Toyota (longest cooler line). The rest you have to make up from 3/8's" transmission line. I used a Gates line and clamp from Belmetric. There are several DIY's here. Squeezing the 3/8's over the 10mm fittings was no fun until heated them for a bit.
I actually replaced all the hoses under the hood including the run to trans with genuine Toyota. They should be good for a while. I remember one engine coolant hose was a bear. Miss working on my 79 fj40. Friends father said when you open the hood the more ground use see under the car the better the car
 
I also don’t see need for the trans rad connection. Seems like it is there to warm the trans fluid on start. But then it’s sent to a trans cooler. And when it is really hot the rad is 180 degree. Does not really do much. I have a 2001 xterra and frontier with a trans cooler through the rad. Cross contamination is a known common problem that can destroy the trans with these cars
 
How is Ebay's shipping for used radiators? Is there a junkyard out there that you can check?

No experience with the radiators you mentioned. I think the new manual radiator is the best option, if you can manual swap or add in your own transmission oil cooler.
Most times ebayers will not ship to Hawaii. Read the fine print on the free ship detail. No Alaska or Hawaii. Then if issue neeed to pay return. Very few fj80 in Hawaii. They like the pickup. Almost no junk yards. Land to expensive to have junk cars sitting around for years. Few years back my rear lift gate glass broke. Got super luck with guy on Craig’s list parting fj80
 
All metal is not OEM. Original had plastic tanks.

Keep us posted on what you go with plz.
I bought my 91 fj80 used in 2006. I am sure it had orig radiator as I got all service records including a few parts like power steer pump that had been replaced. My rad is all brass. Also if you look at used original rads for this LC they are metal. Like cruiser parts net
 
Interesting when I look part up on toyotspartsdeal .com one pic shows all metal brass and other look like plastic aluminum. The rad is 350 and ship to Hawaii is 530. Total 880
 
Here is a possible solution for you.

 
I bought my 91 fj80 used in 2006. I am sure it had orig radiator as I got all service records including a few parts like power steer pump that had been replaced. My rad is all brass. Also if you look at used original rads for this LC they are metal. Like cruiser parts net
Considering that I drove my brand new 1991 FJ80 off the Toyota dealers lot in July of 1991, you are 100% incorrect.
OEM (TRAD) radiators for 80 Series from 1991-1997 had plastic tanks.
Cruiserparts.net is not a place to use for anything.
 
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Considering that I drove my brand new 1991 FJ80 off the Toyota dealers lot in July of 1991, you are 100% incorrect.
OEM (TRAD) radiators for 80 Series from 1991-1997 had plastic tanks.
Cruiserparts.net is not a place to use for anything.
I do not quite follow. Are you saying the oem was plastic or metal. I am sure mine was oem and never changed. Maybe Toyota used two types in the new car. As far as cruiser parts.net. I have had very good luck with them getting parts over many years
 
I do not quite follow. Are you saying the oem was plastic or metal. I am sure mine was oem and never changed. Maybe Toyota used two types in the new car. As far as cruiser parts.net. I have had very good luck with them getting parts over many years
What part of, "OEM (TRAD) radiators for 80 Series from 1991-1997 had plastic tanks." is unclear to you??
OEM radiators for the 80 Series from 1991-1997 had plastic tanks.
The metal tanks on your radiator are proof that it is aftermarket and not OEM.
Also notice how the fan shroud doesn't seal properly along the top of the radiator due to the fact that the radiator is not OEM and the top tank is not shaped the way an OEM tank is shaped.
 
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What part of, "OEM (TRAD) radiators for 80 Series from 1991-1997 had plastic tanks." is unclear to you??
OEM radiators for the 80 Series from 1991-1997 had plastic tanks.
The metal tanks on your radiator are proof that it is aftermarket and not OEM.
Also notice how the fan shroud doesn't seal properly along the top of the radiator due to the fact that the radiator is not OEM and the top tank is not shaped the way an OEM tank is shaped.
You may be correct. However many threads on this subject the fj80 owner says they want to replace the failing rad with an all metal just like original. If the original was plastic and aluminum I should just go to auto zone and get their plastic and aluminum that is inexpensive no ship charge and has life warranty. I have several cars with plastic and aluminum including 2001 xterra with 240k miles and rad still fine
 
I do not quite follow. Are you saying the oem was plastic or metal. I am sure mine was oem and never changed. Maybe Toyota used two types in the new car. As far as cruiser parts.net. I have had very good luck with them getting parts over many years
Dude. Your current rad is not OEM. Period.

In fact, from your pics it looks like yours could very well be a CSF.
 
If the original was plastic and aluminum I should just go to auto zone and get their plastic and aluminum that is inexpensive no ship charge and has life warranty.
Original was plastic and brass, and three (I think) rows for the coolant to pass thru.

I'm willing to bet the plastic/aluminum one you're looking at is one row. Doesn't necessarily mean it won't work well, but it's definitely very different from OEM.
 
The Toyota Part Number for the Non US Spec FJ80 (91-92) is 16400-17020

And here is one of many pics from a Google search on that part number:

1768328840611.webp


Not the greatest pic (feel free to do your own search), but see the plastic tanks??
 
And here is one of many pics from a Google search on that part number:

View attachment 4067470

Not the greatest pic (feel free to do your own search), but see the plastic tanks??
Yes. I see plastic. Just curious why people were upset when they could no longer get the oem plastic rad from toyota when people were changing it out for all metal as it was failing early
 
Just curious why people were upset when they could no longer get the oem plastic rad from toyota when people were changing it out for all metal as it was failing early
I have no idea where you're getting all this false information.

I've been here since 2005. No one (well, there's always one) ever complained about OEM rads failing early. On the contrary, it's almost always something like, "Ok, my OEM rad is finally failing after 20+ years. What can I get that will work as well and last anywhere near that long?" :meh:

So yeah, we were pissed once OEM was no longer available.
 
I have no idea where you're getting all this false information.

I've been here since 2005. No one (well, there's always one) ever complained about OEM rads failing early. On the contrary, it's almost always something like, "Ok, my OEM rad is finally failing after 20+ years. What can I get that will work as well and last anywhere near that long?" :meh:

So yeah, we were pissed once OEM was no longer available.
Not sure where you’re getting your info either. Many threads state plastic rads are prone to failure and cannot be repaired on the trail like an all metal could. In fact if my 80 originally had plastic oem that rad lasted much less time than my current all metal
 
I have no idea where you're getting all this false information.

I've been here since 2005. No one (well, there's always one) ever complained about OEM rads failing early. On the contrary, it's almost always something like, "Ok, my OEM rad is finally failing after 20+ years. What can I get that will work as well and last anywhere near that long?" :meh:

So yeah, we were pissed once OEM was no longer available.
And as I posted. You can get an oem Toyota rad. Just bypass the trans cooler and add your own. Much better design
 
And as I posted. You can get an oem Toyota rad. Just bypass the trans cooler and add your own. Much better design
Yea, I'm sure you know better than those wacky Toyota engineers.
Lotsa luck scooter.
 
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