Extended shock towers - 14" Rancho 9000XL's

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Joined
Sep 6, 2003
Threads
186
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3,183
Location
Tulsa, OK
After 4 days of what was suposed to be a day and a half project, I have my 1" body lift and new Rancho RS9000XL's mounted. I thought the fronts would actually be the tough part, but the rears ended up being no cake walk either.

Basic set-up is J-springs front and rear. MAF drop brackets in front. 2" bumpstop drops in the front. 2.5" bumpstop drops in the rear. I could easily go down to 1" bumpstop drops in the front as there is still plenty of shock left.

The drivers side tower I did second, and I put a second hole in it so I can mount the shock 1.5" lower if I feel the need at some future date. I'll have to drill the passenger side as I only put the one shock mount hole in it. The pins came with the new shocks, and it made building the front towers much easier. I bent the sides of the stock towers out a bit. The bodies on these shocks are just HUGE, and I wanted to make sure I had clearance. Lifted the front up enough that I was able to pull out the spring to add a coil spacer, then I realized that the aluminum spacers I bought used are for REAR springs! DOH! Maybe I'll just take the bumpstop spacer off and space the coil mount thing down 1.5" ala metal tech spacers. - Also of note, though I have a 1" body lift (as of Friday), I certainly would have had enough room to mount the tower extensions high enough to fit these shocks without the body lift. Getting into cut off the top of the tower was a challange though. I could have saved myself hours of work (literally) if I had a plasma cuttter!

The rear mounts were much more of a challange than I thought they'd be as I had to clearance the frame part of the mount - again cause these shocks are just so huge. Would have been easier if I was doing 'normal' RS9000's or just about any other shock.

I took her out to a place not far from the house to flex it, and was reminded that I haven't lowered my rear swaybar yet. In these pictures it's about ready to rip out the swaybar bushings, and the swaybar has contacted the shock body. Definately will have to fix that before taking it off-road for real. It's keeping me from using the whole travel of the shock.

Rides a bit firm since I set the shocks at 9 and still need to put the remote adjuster in yet. No real miles on it yet. I definately have more shock than I can use now - but that's not all bad. It would have been the same amount of work to fit 12" shocks, and these didn't cost any more.

One thing I'm sure of - Working outside in Tulsa's heat sucks. :)


Photo 1 - Finished Passenger side front tower.

Photo 2 - Extended measure - you can see the spring unseating slightly, tire is just slightly off ground, still 4" of extension left!

Photo 3 - Still have 2" of compression left with the spring out, sitting on bumpstop.
Passenger side front.webp
front shock exended.webp
Front Shock Compressed.webp
 
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more pics

Photo 1 - drivers side tower cut off - not alot of room to work with a grinder in there and a lot of hoses to get nicked

Photo 2 - Drivers Side tower put together

Photo 3 - Just showing bumpstop compressed for photo in post 1.
Drivers side front cut off.webp
drivers side front.webp
Front Bumpstop.webp
 
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even more.... I'm not a professional fabricator, or welder, but I get stuff done...

Photo 1 - Front end jacked up (real stable wood method) for extened measurement - adding spacers should be easy now, no need to disconnect anything to pull springs!

Photo 2 - Rear mount on the shock

Photo 3 - Close up of rear mount. Really tough to get enough clearance for those 2.75" bodies!
Front Drivers Jacked up.webp
Rear out of truck.webp
rear mount.webp
 
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and more...

Couple of shots of the rear mounts mounted - thougher than I thought. Not only did I have to clearance the mount, but the frame area it bolts to. Another place a plasma cutter would have been golden. Second one took less time than 1st, as on the first I was trying to cut as little as possible and get the clearance, but the second I knew how far I had to go to begin with. There are two layers of steel there!

And a shot of the back jacked up so I could get easier acess to bump stops.
rear mount in.webp
rear mount 3.webp
rear jacked up passenger side.webp
 
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still more

Another bumpstop acess pic - forgot to measure the shock extension in this condition.

The dirt pics, the driver's side can't come down any further cause of the sway bar hitting, I'll fix that tomorrow - too beat today to do more than clean up.
rear jacked up drivers side.webp
rear offroad.webp
front offroad 2.webp
 
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Awesome, clean work. Do you have a street pic of it before and after?
 
Looks good man. How much trouble was that body lift to put on?

Also looks like you may be needing some wheels with more offset to remain stable in the off camber stuff.

I'll let you know before we head over to Disney next time, I wanna see this thing in person!

-Tim
 
Looks good man. How much trouble was that body lift to put on?

The body lift wasn't too bad. My first time using my new air compressor and impact gun. Made life MUCH easier. The time consuming part of the lift was in getting to the bolts on the inside (remove seats and get the carpet up) and the radiator drop. Even the radiator drop itself wasn't so hard, it was worse getting to it - off comes the grill, the headlights, the lower valance. I think it was only about an hour and a half each side, then an hour to put all the interior back in, and 2 hours for the radiator drop, maybe more. If I was to do it again, it'd be easier. Would have taken easily twice as long without air. Only rusted bolts were the front two fortunatley. And those were easy to get at and cut since I don't have a front bumper on right now. I still need to adjust the shifter, I have to bump it a little to get it to release the key. And the transfer case shifter hit's a little when I put it in low range - haven't decided exactly what I'm going to do about that yet.

Plus side is I have zero clearance issues now..... which I guess means it's time for 37's?
 
You'll like 37's.
trail.jpg
Mine has J springs and a 1" body also.
 
The front end of the 80 is so stiff and the springs are only so long. what do you hope to gain from all that travel up front unless the front links arn't reengineered?

Well, 1st, I don't look at travel exclusively as flex, though flexing the system is a good way of determining fit at full compression. Running fast over rough terrain will get the front end moving more ( and together so it's not bind limited) than just running up on a rock. You can also have it completely bound articulation wise and still get it to bounce a bit in some situations.

2nd - Same amount of work, and same cost for 11", 13" or 14" travel shocks, so why the hell not, right?

3rd - Who says the front links aren't going to be reengineered at some point?

I needed new shocks now. Actually, I could have used them months ago, just took awhile for them to be available, and for my pocket book to allow. I wanted the XL's due to the bigger size (the 80 is a heavy truck afterall) and adjustability. I'm seriously considering the X-Link - though it'll be some time before I can afford it - and I still need to finish my rear bumper, and would be looking at different springs at that time (air bags?). Anyway - future plans are to get more out of the front, and by using same time and money to put 14's on rather than 11's, I've guarantee'd myself that my shocks aren't going to be a limiting factor for quite a while (never?). Rather waste some shock travel now than have to spend $200 to replace the shocks in a year if I free up some movement. Easier to do $700ish for x-link and only have to do the work for that than have to spend $1,000ish and have to rework shock mounts as well.

4th - If I go with taller springs, I'll still have plenty of droop - unlike running 6" springs and L shocks on stock mounts. Don't know as though any taller is in the cards at this point though, but if the future holds it, I'm prepared.

Good, bad or indifferent, that's the logic.
 
Your shocks are upside down :grinpimp:

8" of front end shock travel - whoo hoo!

shoot a pic of the rear shocks under full compression/full extension so folks can see what's going on at the upper bracket.

nice work
:cheers:
 
I like your work!
 
Your shocks are upside down :grinpimp:

Funny - Nothing that came with the shocks said which way to install them - unfortunately though when I contacted Rancho they said they had to be this way. I say unfortunately cause I would have prefured the adjuster at the top since then the hoses would be easier to protect when I run the remote.

8" of front end shock travel - whoo hoo!

Sorta puts things in perspective doesn't it? 2" bumpstop, which is what pretty much everyone is running who has a 'kit' with L shocks, and only 6" from there until the spring unseats with J's. Need a good progressive coil with a really long free length ;) I'm guessing this is about the same as anyone else would see on J's? Unless mine have sagged (they were used when I bought them). Would be interested in measurements from other trucks. Just lifting one side of the frame though isn't exactly pushing it to the limit either though. Wonder how far other springs go from ride height until they unseat - 4", 5 and 6" comp coils, FOR coils, ect.

shoot a pic of the rear shocks under full compression/full extension so folks can see what's going on at the upper bracket.

nice work
:cheers:

I'll show you mine if you show me yours - pics of full compression / full extension that is. I can't get full extension right now cause of the swaybar, but that's on the agenda to fix this evening after work. I'll try to remember to keep a tape measure and camera in the truck for a little while and snap shots in various states of flex / travel. Should be interesting reference anyway for anyone else wanting to go out of the L shock box a bit.
 
Nice work! Good to see someone thinking outside the box. Time for a trip to Disney.

Keep us posted on any changes.
 
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Who's Andrew?

Yeah, dumbass :o mistake. I quickly glanced at your sig and didn't read it entirely. You can call me Theodore and we'll speak in code :rolleyes: Sorry man, will you ever forgive me? :)

Regardless, concentrate on the important stuff your handy work.

I'll buy the :beer: if we make it to Disney.
 
Andrew Lang I presume, in your sig.... but that would mean you are dead:)

Ah.... Well, I kinda feel dead after laying on my back arms in the air trying to grind through for the rear shock mounts!
 
Yeah, dumbass :o mistake. I quickly glanced at your sig and didn't read it entirely. You can call me Theodore and we'll speak in code :rolleyes: Sorry man, will you ever forgive me? :)

Regardless, concentrate on the important stuff your handy work.

I'll buy the :beer: if we make it to Disney.

no problem, I obviously forgot the author of that quote or I might have figured it out myself - DOH!

Tim.korn.99 is talking about going weekend after this one I believe. We'll have to post up in Green Country Forum see how many we can get. Bumper should finally be here this week, so I should be in good shape.

Thanks all for the kind words. I do what I can with the limited equipment and time and resources.
 

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