After thinking of a few more solutions I settled on a 8" Rockford P3SD48 dual 4 ohm shallow sub for $93. This sub has a recommended enclosure volume of .25cf, half that of most other shallow subs. Mine is .25cf empty and about .2cf with a sub. At first I planed on enlarging the existing hole to fit the larger sub but opted for the simpler solution of making a new hole on the lower part of the enclosure. I used the cutout as a cover for the existing 6" hole. I forgot to take pictures of the finished product and didn't want to remove the panel again just for a picture so I Photoshopped it so you get an idea.
6" vs 8" top
6" vs 8" bottom
6" vs 8" height, 8" is just a little shallower at 2.6"
The bass has improved in both clarity and volume at high levels. At this point the small sealed enclosure is the most limiting factor. I knew this from the start as maintaining the factory look was one of the design limitations. Because of the small enclosure I've had to set the crossover frequency to 70hz to prevent over driving the sub. The box has a huge drop off around 80hz. I'm using the power for force the sound out of the enclosure below that. With a slightly larger enclosure and a port I could drop my amp power by half and still get more sound.
Below is a ration on s scale of one to ten. One being the factory sound and 10 being clean and louder than I can comfortably listen to.
The initial build with 6" sub and testing amp. 5
Final 6" amp install with new micro amp. 4
Rewiring of sub from 8ohm to 4 2 ohm and micro amp. 5.5
New install with 8" sub and micro amp. 6.5
Takeaways from this build:
- 80 series land cruiser acoustics suck, nothing we didn't already know.
- Loading up the rear of the 80 further reduces the acoustics of the vehicle.
- Sound deadening of the vehicle helps reduce unwanted noises and cleans up the audio. It however attenuates the bass notes requiring more output from install.
- Sound deadening of the doors increases the output of the door speakers both inside and outside the vehicle.
- A sealed subwoofer enclosure will be limiting in volume, especially with sound deadening.
The sound outside the vehicle with the doors and windows closed is the inverse of what a typical car stereo would sound like. At high volumes the vocals outside the vehicle are 90% of what is inside. Higher frequencies and bass are fully suppressed. You hear enough to follow the beat of the bass but no low frequency vibration at any volume level.
At some point in the future I will build a larger and improved enclosure for the 8" sub. Overall I am happy with the sound from the thrown together enclosure.