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Just an update, filled her up with oil tonight and so far (about 20 minutes of driving plus three hours of sitting with the oil filled) we are all good. Appreciate everyone's input, as well as the additions to the "tools I didn't know I needed" list
I went thicker on the bead (more like 6mm) and used the Permatex Ultra Black. Not sure if the FIPG failure was me or the paste itself, but I threw away the tube as I don't really think I made an obvious screw up (cleaned it up with brake cleaner extensively before both applications, etc.)
Hey Nemesis, where did you purchase the ThreeBond product?Having done oil pans many times, I'd recommend ThreeBond 1207C. They're the OEM supplier for a lot of manufacturers, and I'm pretty sure the Toyota goo is just bought from them, but someone else could correct me on that. You want the 1207C red/brown one for oil pans, and 1207B black one for most other uses. I use this over Toyota branded FIPG every time.
Local parts stores here in Australia carry it in stock. I've also bought it off ebay sellers sometimes to get it a bit cheaper and delivered.Hey Nemesis, where did you purchase the ThreeBond product?
FWIW, I popped open a (new) tube of Toyota FIPG I purchased 2 years ago to seal up a water tank this weekend. It had April2019 b-od. It performed as expected.
I'm also going to fo this project soon and bought the Permatex Grey as this was all they had at the time. Will this work for this job? Or should I go and switch to the black?
Agreed. Was just adding a data point.Trouble is there are several different FIPG (chemically different) so only by comparing what you used against another persons use (of the same product) is meaningful. Not to mention....we don't how the product was stored prior to purchase.
Improper storage and use past the products 'shelf life' can result in non/poor performance of the product. I've personally seen 'separation' of chemical components in FIPG's, a clear sign it shouldn't be used.
IF there is any doubt....a 'test' application should be conducted prior to application where a significant amount of work would be involved or 'time lost' will be a factor.
I believe the Permatex gray is for gear oil, at least that is what the Permatex Gray said on it that I bought and used when I rebuilt my rear locker actuator a few months ago.I'm also going to fo this project soon and bought the Permatex Grey as this was all they had at the time. Will this work for this job? Or should I go and switch to the black?
The instructions are very particular about doing the bolts finger tight at first, then waiting X amount of time (it's on the package), and then final torque. I did exactly as the package said, and it's held up great.
I have done many oil pans, gaskets, etc and never thought of doing this, but it makes TOTAL sense. Set the bead, let it cure, then torque to spec. I will be doing this method going forward. Thanks for sharing!Just a tip whenever using FIPG sealant...
apply the sealant on both sides, install the pan and tight the bolts just enough for the sealant to ooze out (like 1nm/1ftlb) and let it cure overnight. Then the following day torque up the bolts to factory spec...
The problem I see is the majority of people apply the stuff, tighten the bolts which causes all the sealant to ooze out. It means you’ve got very minimal gasket material between the two surfaces. Whereas if you let it set first it’s a nice thick layer when you tighten the bolts, giving a much better long term seal. It also means if it starts leaking in like 5+ years time, you can tighten the bolts a bit more and stop the leaks.
plus it prevents big clumps from forming on the inside of the sump, which can break off and end up blocking the sump pickup.
That and use fresh stuff from a reputable shop, too many expired tubes being sold cheap on eBay.
So now reading I see that the instructions actually say to do this. That's why I never knew about it!I believe the Permatex gray is for gear oil, at least that is what the Permatex Gray said on it that I bought and used when I rebuilt my rear locker actuator a few months ago.
Amazon product ASIN B0023GM2KK
I wasn't willing to pay more or wait to get the FIPG red from Toyota. The Permatex Gray set up and worked great on my rear diff, I wouldn't hesitate to use it again. The instructions are very particular about doing the bolts finger tight at first, then waiting X amount of time (it's on the package), and then final torque. I did exactly as the package said, and it's held up great.
I have done many oil pans, gaskets, etc and never thought of doing this, but it makes TOTAL sense. Set the bead, let it cure, then torque to spec. I will be doing this method going forward. Thanks for sharing!