Bigwapiti's 2011 Tundra build...'Big Nambe' (1 Viewer)

[bigwapitijohnny]

All,

Well it's been over 3 months since I changed vehicle platforms. As you know I had a 3generation 4runner that was an exceptional vehicle. This rig owned me nothing because it was an excellent vehicle that served my family for 10 years and 170,000 miles. I'll always have fond memories of this vehicle not only for the years and miles, but also for the introduction to overlanding...

Anyway, here is one last pic of the rig on the way to the dealership...Farewell my old friend

​

Why the platform change? It boiled down to 2 things: room and power. In early May, my son and I participated in a Central Overland rally. It became obvious that the V6 was underpowered in hilly terrain. Our route took us through the Buffalo River in Northern Arkansas, and some of the passes were steep. Nothing compared to passes out west, but it was enough to make me aware and concerned that the rig was struggling...We had 2 in the rig towing a loaded Outlander Sherpa II (10 gallons of fuel / 15 gallons of water / food in the engel 45 for 2 days...).

​

​

I did consider a Land Cruiser 100 and 200 series, however, I really missed the utility of a pick-up. My previous rig before the 4runner was a pre-Tacoma p/u, and after consulting with my wife (CFO) I called my auto broker and was able to get a GREAT deal on a Toyota Tundra...

Here it is. 2011 Tundra CrewMax / 4x4 / 5.7L ~ 381 hp / 401 ft/lbs of torque. My broker lined up a great price for my rig and a great price on the Tundy. I found a tundra grade with a sunroof / upgraded stereo with BT technology / backup camera and some other stuff...Most Tundys with this setup retailed for 10K-12K more...:wings:

Anyway, on to the pics...

​

​

​

I sold my Wet Okole seat covers and ProComp wheels seperately, and I have some money...Let the mods begin...

Regards,

BWJ

 

[bigwapitijohnny]

Tire size...

All,

I have narrowed the tire sizes for big Nambe down to 2 possibilities. I don't want to go too big because it is my DD. Currently, the size wheel that came from the factory was 255/70r18. I really got a great deal on a set of new 17" TRD wheels, and I am going to get these laced with bigger tires ~ preferably a 33" tire. The TRD wheels come standard on the 'Rock Warrior' package with BFG AT (285/70r17 ~ 32.71" diameter / 7.85" width). Here is a pic of 'leveled' RWs with the factory wheels / tires and mild lift. **Alot of Tundra owners are going with a spacers up front and 1 inch blocks in the back. I will be going with heavy duty adjustable coilovers up front and add-a-leafs in the rear eventually.

​

​

I would like to fill the wheel well a little more with either 295/70r17 or 285/75r17...I was not able to find pics of a RW with 295s on 17" wheels, however, I did find a Tundra running 295/55r20 (32.78" diameter / 6.39" width) of which, the 295/70r17 (33.26" diameter / 8.12" width) would be 1.48% bigger. I do prefer to have a little more sidewall than the 20" rim would afford me...

​

​

Here is a pic of 285/75 (33.83" diameter / 8.42" width) which is 3.83% bigger than the stock 285/70 size.

​

I had a set of Bridgestone Dueler Revo 2 in 265/75r16 on my 4runner. They were the p-rated and I thought that they were wearing faster than I had wanted. I didn't know if these were going to make it to 50,000 miles which was the warranty on them. So, I will try Nitto Terra Grapplers this time in an LT tire instead.

​

Anyway, if you have some additional insight into the tire / wheel madness, chime on in!

Regards,

BWJ

 

[bigwapitijohnny]

Camper shell...

All,

I have been mulling around on various shells for the rig. Due to the shorter box dimension of the CrewMax, I am trying to utilize the shell as efficiently as possible.
Cab high or higher? - I have decided to go with the cab high at this point. I have had a Leer crown series about 20 years ago on my first P/U, and I really liked it. Some say that it will look like a Sequioa, but you tell me if it does after the build is complete :Wow1:...

Here are some pics of some offerings that I was looking into available for the Crewmax configuration.

​

​

​

I am also going to go with side tool boxes instead of a custom drawer system. Here I will be able to store tools, winching supplies, etc…I am going to try to get the interior of these boxes sprayed with black Ameraguard bedliner.

​

​

​

I am not a fan of the Windoor option. Instead, I am considering a fiberglass door painted black to give it the look of a window. The inside of the shell / tool boxes will look like this. I don't think that these boxes will be too restrictive in terms of visibility. I don't think that this space will be missed considering my needs for cargo space with the Sherpa II...

My vision is to incorporate a rack system for the shell. My needs for a rack system would be one that is low profile, strong, and modular. Several options for racks are available. I did have a Bajarack on my 4runner and really liked the utility of it. I'm looking into their more 'flat' style racks as compared to the mule style that I had. I am looking to mount at least an awning, Fiskars shovel, etc...

Another possible option is the Front Runner rack system. Props to TomesD for these pics ~ Albeit his rig is a Taco DC short bed. I have a PM out to him about the specifics of his solution. Thanks TomesD! I am intrigued with this option, and I have already been on the phone with Paul May at Equipt inquiring on this rack system...

​

​

​

Anyways, stay cool out there and have a great day!

Regards,

BWJ

 

[weejub]

285/75 r17 is what I want next for my rig, BWJ! I hope to come see your rig soon!

 

[bigwapitijohnny]

Toytec Ultimate...

All,

I just completed installing my lift kit yesterday. I chose the Toytec Ultimate due to the better corrosion resistance of the finish. Also, I had very good luck with Bilstein's products / performance (Sonoran Steel System 1.2). Now I could have pieced the lift out 'a la carte', but I found it all in the Toytec Ultimate lift system. Another change that I went with is a deaver add-a-leaf instead of the 1" block for the rear. I figure with my SnugPro shell, tools and gear, I should have enough constant load for the leafs.

I won't bore you all with pics of the lift, rather, I'll post up some before and after (for now) pics. I'll post final pics of the 33s after my alignment on Saturday.

BEFORE:

​

AFTER:

​

BEFORE:

​

AFTER:

​

BEFORE:

​

AFTER:

​

So far, the ride of the Tundra is firm but supple at the same time. I'll wheel it this weekend after my alignment and get back with you all.

Snugtop topper coming in next week. :wings:

Regards,

BWJ

 

[weejub]

wow looking great - like what you did with the front grill!

 

[bigwapitijohnny]

33s are on and aligned...

All,

I just got the rig back with the 33s aligned. According to the tire calculator ~ Ejelta.com: Tire Size Calculator, the 295/70 r17 is bigger by 1.69% than the 285/70 r17factory tires. I feel as though this tire size fills out the lifted 3/1 Tundra rather well. Alot different ~ AND BETTER than the stock wheel/tire combination.

Stock:

32s: Caveat ** These tires had 40% tread left on them...**

33s:

Stock:

32s:

33s:

Stock:

32s:

33s:

Enjoy!

Regards,

BWJ

 

[bigwapitijohnny]

SnupTOP SnugPRO is on...

All,

I just got the SnugPRO shell on today :wings:. I am very pleased with the fit and finish. I was not aware of all the small details that come with this shell. It is expensive, however, not too much more than the other commercial or lesser 'consumer' options. I won't bore you with the pics of the shell off the truck...Enjoy!

Finish is SPOT ON! From my understanding, SnugTOP has a very close working relationship with Toyota. The patterns for their fiberglass molds are digitized ensuring extact body contours. At one time, the SnugTOP shell was a factory option. Dealer warranty issues killed this though...This shell matches the lines of the Tundra perfectly, and the finish is exceptional. I could not be happier ~ Oh what a Marty McFly feeling!

Side profile:

Angle:

Front angle:

Yakima track system is installed at the factory. Roof weight capacity is 500 lbs. It is reinforced with wood, as well as, 2 honeycomb layers of fiberglass. Attachment points are rounded nylon nuts...I may scrub these and go with heavier duty hardware...

Solid fiberglass doors with locking T-handles.

Approximately 1" Fiberglass 'skirt' that overlaps the bed of the truck to minimize ingress of moisture.

Next up is custom wood shelves to hold my armamentarium...Off to the cabinet shop .

Regards,

BWJ

 

[bigwapitijohnny]

Rack options...

All,

I am currently considering options for racks on the SnugPRO shell. I have had a Bajarack on my 3rd generation 4runner, and it was great. I used to have a highlift jack and other implements on this rack, but I transferred this back onto the Sherpa II.

Initially, I was looking for a 'lower profile' rack than that of my original 3rd gen Bajarack. I was considering either the Frontrunner Windcheetah or the Rhino rack pioneer platform. However, after thinking about what my needs are going to be, I'm not sure if these systems are going to be the best option. I am going to utilize an awning and attach some longer logging implements on either side. Hmmmmmmm

After much thought, I am uneasy about having two awning brackets and the awning or logging tools serve as a 'wall' for the rack...Here is a pic of an expedition style Bajarack. As you can see, not much there in terms of a wall. I'm thinking a basket type configuration is going to be better. Perhaps the awning brackets for the Frontrunner and Rhino are more robust? I Don't know...

Update: I just got off the phone with Sergio at Bajarack, and he informed me that there are other offerings available that may suit my needs better. I'm going to send him the measurements of my shell / track system and we will go from there. Very pleased to be able to talk to Bajarack and let them know of my specific needs.

I'll keep you all posted...

Regards,

BWJ

 

[weejub]

Wow - Looking awesome BWJ! Can't wait to see it in person.

 

[bigwapitijohnny]

Cabinet system done...for now.

All,

I just completed my cabinet project for the most part. I ended up doing it myself after I talked to the cabinet maker. Albeit it took me about 5x longer...I found that woodworking is somewhat 'therapeutic' and relaxing. The price of the overall project was about the same as the cabinet shop quote, but this also included me buying a router :wings:. I got these coated with Ameraguard, and with QuickFist clamps, I think it turned out well...

There are two shelves that make up this system. One opens to the bed, the other opens to the side access doors.
Anyway, onto the pics. Sorry about the phone pics, they look alot better on my phone.

I wanted something that I can remove if I had too. These can be removed by simply loosening several turnbuckles. The cargo openings are going to be 'covered' with Powertye cargo nets. I chose this net due to the openings being 2x2 inch squares as opposed to the usual 3x3 inch squares. Hooks and other hardware is going to the powdercoater and will be gloss black...

I found a Quikfist mini holder to mount a cheap Costco Tactical flashlight above the first aid kit.

Driverside tool shelf - I chose to mount my various camping armamentarium here...SORRY FOR THE POOR EXPOSURE!

I used both the QuickFist Mini 'Old style' / Mini / Original clamps. These are the bomb...

Passenger side tool shelf - I have my wrenches and other hand tools here. The depth of the shelves are about 13" at the base and then 5" at the crest. I found a tool bag at Home Depot that fits this to a tee. Also, my Pelican 1450 case is a perfect fit as well. Cam buckle straps will be ordered on Monday, and I'll cinch these down with 1" footman loops...

I had some time on my hands and mild weather so I knocked out some other projects as well. I'll post pics of this next...To be continued.

Regards,

BWJ

 

[bigwapitijohnny]

All,

I knocked out some smaller tool projects that I had in the works along with my cabinet project. Mild midwestern weather (Upper 60's) in early November, I'll take it!...**If you have any additional suggestions for tools, please let me know!**

As stated earlier, my tool shelves are such that they are 13" at the base and 5" at the crest. I found a tool bag from Home Depot and a Pelican 1450 case that fits this shelf to a tee. I also have enough room to mount my level / wrenches behind this bag ~ bonus. My planning did not account for this, it was blind luck and coincidence...:bike_rider: I pays to be lucky at times...
Home Depot bag ~ This is the hanging tool bag. It is made with 1600 weight Cordura, and has a 5 year warranty. Here it is opened up...Plenty of slots and pockets for everything.

Pelican case ~ I made a divider and added some 'Old Style Mini QuickFists' to hold my wrenches. The divider is 1/8" masonite material sprayed with anti-skid coating...

I considered some Knipex wrenches however, I think these Irwin Groove lock wrenches are going to be just fine (and cheaper too)...

I also found these new Craftsman 'universal' wrenches / sockets that will grip six different types of nuts and bolts (Hex 6pt, Square 4pt, Hex 12pt, External Torx®, Spline, and partially rounded hex 6pt). I bought both metric and SAE sockets. These are also the max axxess design so I supposedly don't need shallow and deep sockets. I got some ratcheting wrenches in metric as well...

Plano hard case ~ I picked this case up as the Bass Pro Outlet for $50! This case is used for my recovery gear. Pick'n'pluck foam is great!

Soooo, this is the fruit of my labor for last 1 1/2 months.

Enjoy!

Regards,

BWJ

Next up: Custom Baja Rack / ShadyBoy awning / Stihl Cant hook...:Wow1:

 

[weejub]

Wow nice work, BWJ

 

[bigwapitijohnny]

Baja Rack is on...

All,

I recently received my custom Baja Rack. I am VERY pleased with the results, and my expectations have been exceeded. Sergio and John are quality guys to work with, and they provided me an exceptional rack.

I became familiar with Baja Rack about 2 years ago. I was in search of a rack system to fit my 1998 4runner. I had taken off the factory bars, and was looking for a rack system to let me utilize the OEM tracks already on the roof. I was not having too much luck trying to find a system for a vehilcle over 10 years old...Then I found Baja Rack. Baja Rack was the only rack system available that fit the existing OEM tracks on my 3rd generation 4runner. The mounting system was very strong and utilized the existing tracks without compromising stability and/or strength.

The current foot system is similar to the picture above...

I had a Yakima track system installed on my SnugTop SnugPro shell, knowing that I would eventually utilize an overhead rack. One of my criteria was for a lower profile rack system. I considered Rhino Rack, Frontrunner, Baja Rack and Yakima to name a few. After contacting the manufacturers, I found that the existing rack systems were retrofitted to fit into the track system, and then work up from there. I knew that Baja Rack had several offerings for Toyotas, however, not specifically for the 2nd generation Tundra. I was beginning to think that a custom rack was going to be the only route...

Since the Crewmax Tundra has a 5 1/2 foot bed, my options were limited in what I could use. After leaving inquiries with all the mentioned vendors above, I was contacted by John Gjata ~ Baja Rack's head engineer. We discussed my vision for the rack, what my needs were, and within several months, my custom rack was in my possession. I wanted a low profile rack to help as much as possible with mpgs ~ I know the Tundra is thirsty. This design is similar to that of their 5th generation 4runner offering. I wanted an expanded metal floor for more tie down options as opposed to the usual floor consisting of bars. My previous rack came with a smooth powder coat finish. This rack came with a textured, matte black finish - it is tougher that the old powder coating and is much better in my opinion.

If you are having to find a solution to your rack needs, custom or otherwise, I would highly recommend you give Baja Rack a call. Anyway, on to the pics!

Feet - 3 per side. The middle feet are a touch shorter than the other two. I have three attachment points per side.

Rack itself - This rack is plenty stout. The feet attach to the rack in the recessed boxes, thus, not interfering with your cargo.

I got a chance to 'test' this out mounting my gear, I am north of 220 lbs. There was not any noticeable flex associated with me on top of the rack... I would say that it passed with flying colors.

I'll post up pics of the tools and Shadyboy awning soon...

Regards,

BWJ

 

[bigwapitijohnny]

Sliders...

All,

I wanted to post up some pics of my slider project. I went with a local shop here in Olathe, KS ~ Atomic Fabworks. Atomic is a great shop to work with. I did look into some other designs available ~ Budbuilt, Slee and Beefed. However, I chose to give the guys at Atomic a shot. They were able to help me out quickly with some custom feet for my BajaRack.

I showed them my original sliders for my 3rd gen with the design of the single kickout. Originally, I went with Stubbs HDSKOs for the design and quality. However, Stubbs does not have sliders available for current Tundra.

My application for this rig is more for expedition travels versus rock crawling, so I am not in need of anything real heavy duty. I figure with the wheelbase that I have, I'm not going to take this, and my Sherpa II, on any tight trails...Here in Kansas, I'll be encountering mostly fire roads and fallen trees.

​

I had a design appointment with Atomic and had several objectives for the sliders:

1) be stout enough to use as a jack point if need be.
2) function as a step to get into the rig and load my BajaRack.
3) extend far enough to keep the door dingers and shopping carts honest.
4) look good.

Here are some preliminary pics so far...I am glad that I gave Atomic a shot. They have exceeded my expectations thus far. These are 86" long, made from 1.75" tubing and bolt on. The overall profile is such that they sweep a total of 2" wider than the width in the front.

​

As you can tell, there is a slight bend in the rear of the slider as seen by the arrows. They did this to tuck the slider under the bed a little tighter...RIGHT ON!

​

​

​

I wanted the slider to serve as a step as well. My son has dinged his shin several times getting in, and my wife wanted to push the slider project up due to difficulty getting into the truck ~ NICE. I went with aluminum five bar for my previous sliders, but after the bed liner coating, traction was not too good.

​

So, I decided to go with a raised dimple pattern along the entire length, and a more dense pattern where you would step to get into the rig...good traction for all.

​

​

​

Finally, there is a little schwag from Atomic. I had them CNC cut their logo and will have it welded by the radius bend to serve as a 'traction' puck ~ arrow again. This will afford me some traction when I want to access the BajaRack.

​

​

I'm going with a matte black powder coating this time. I get the sliders installed in 2 weeks. Cannot wait...I'll post up pics when I get them installed.

Regards,

BWJ

 

[2fpower]

Man you set a whole new standard to perfection. Absolutely awesome work.
I really like the dimpled steel for traction. Do you think it would be hard for them to dimple a piece of steel that I have already cut to size for the same application?

 

[bigwapitijohnny]

Man you set a whole new standard to perfection. Absolutely awesome work.
I really like the dimpled steel for traction. Do you think it would be hard for them to dimple a piece of steel that I have already cut to size for the same application?

Thanks for the props! Give Steve a call at Atomic Fabworks - (913) 208-6613. I bet they can do it...

Regards,

BWJ

 

[weejub]

BWJ - I think those look great and nice to see them all laid out in the pics.

 

[bigwapitijohnny]

BWJ - I think those look great and nice to see them all laid out in the pics.

I can't wait for these sliders to get back from the powder coater...I'll post pics when I get them installed.

Regards,

BWJ

 

[bigwapitijohnny]

Rack Armamentaria ~ Shady Boy awning

All,

I have just returned from an Easter campout with my son. It was an incredible time to be had. I took some pics of the awning system that I am currently using. I chose to go with the SHADY BOY awning (http://www.shadyboy.com). I chose this system because of the extruded anodized aluminum case, and the compact dimensions allow it to fit the shorter bed / rack dimension of the Crewmax (5 1 /2 feet). I did not want an awning that would extend past the length of the rack, and this system fits the bill to a tee. Shady Boy is very popular with the Vanagon and Eurovan groups, but not the ExPo crowd. It is not as robust as other products available. However, if you are looking for an awning package in a compact, lightweight design (less than 15 lbs); this system should be strongly considered. No, there are no options for screen rooms or wall panels ~ it is too lightweight for that. It is just for providing shade and shade only. Onto the pics...

One thing I noticed is the engineering that went into this awning. The case opes up with a spring that keeps the clamshell open. Once opened, the awning and poles can be deployed. There are two button snaps that hold the awning down and when you are rolling it up, there are corresponding snaps, on the awning corners, that will hold the awning in place.

The material is a lightweight ripstop nylon that has a silver finish. This finish is said to be reflective, thus keeping the awning cooler (Somewhat skeptical about this claim...). Anyways, there are a total of 5 heavy duty fiberglass poles, 2 additional lighterweight downdraft poles (optional), and two tie down straps included.

Within the case, there are two milled aluminum blocks in each end, and a milled center block as well. The poles fit into these blocks and the fit is exceptional. So much so, that I struggled with the pole angulation during the initial assembly. These poles are oriented upwards at a slight angle to allow the fiberglass poles to bow out and give the awning some lift.

The awning size is 10' x 6' ~ not too bad for an awning that comes in a case that is only 49" in length...Here is the awning with all of the poles in place. As with other awnings, be careful in deploying this in windy conditions. The first time I did this, I saw the flexibility of these poles when the awning inverted and resembled a sail...:Wow1:

I found these 10" ground anchors at the Home Depot. These are really stout and will be able to widthstand quite alot of wind. I figure if it's too windy for these to anchor down the awning, it shouldn't be set up in the first place...

Here are some pics of the awning staked down and totally set up.

Peavey comes in next week, sliders are coming soon...Stay tuned!

Regards,

BWJ