That's the boat I was in. I bought rebuild kits with the hopes of doing it myself. I took the caliper apart and the piston was rusted solid in it's bore. NAPA had a good price (I don't remember now), so remanned units went in.
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You seem to be well versed in brakes so you should realize that rotors don't warp. It's when you wear the pad to a high temperature from aggressive braking, come to a stop holding the brake down for a prolonged period of time or use e-brake after heating rotors/pads up, that the pad material itself bakes into the rotor at that specific spot. It feels like the rotors warped but in fact it's just brake pad material fused to the rotor. Do a PROPER aggressive re-bed of the brakes and problem of 'warped rotors' goes away. No more shimmy upon braking.There's sometimes a variance between metal or phenolic - usually they get rebuilt with the same material.... so if factory was phenolic then they will replace with like. Sometimes when the same vehicle has varying brakes (example - a standard car may have smaller/cheaper components than it's higher performance same model brother) there will be a difference.
I'll put it this way.... I wouldn't guarantee that the sealing rubber is exactly the same "quality" between Toyota and non.... but keep in mind that Toyota doesn't make those parts, they outsource them as well. A good example - you can buy a Toyota branded oil pump that is also stamped "Aisin" or for about 1/3 (or less) the price you can outright buy an Aisin oil pump that doesn't have the Toyota branding on it.
A rotor vibrating means it's warped... that could be from the rotor or the caliper. A caliper that is sticky or sticking doesn't necessarily have to be replaced, and as others have mentioned, can be rebuilt. The caliper itself is made out of cast iron - so long as the fluid hasn't gotten so bad that there is massive pitting on the internal of the caliper to where the seals can't retain the pressure (and this is why cast masters will fail and Toyota moved to Aluminum pieces) then it can be rebuilt. Rotors can warp pretty easily..... if you have been hard on the brakes and then you stop for a long enough period with the hot pad against the rotor - that can warp it (this commonly happens when people track their car and then set their ebrake, if it isn't a drum style ebrake.... the hot pad will warp the rear rotor).
If you have a rotor that's warped AND the caliper is stuck or sticky these could happen:
1) you'll hear a rythmic noise where the warped part of the rotor is passing through the calipers
2) if stuck, after driving, you can literally feel a heat difference between the stuck and not-stuck calipers
... I think I have a stuck piston causing me no end of grief. Also, do them as pairs? or single caliper only is fine?
There's sometimes a variance between metal or phenolic - usually they get rebuilt with the same material.... so if factory was phenolic then they will replace with like. ...
You seem to be well versed in brakes so you should realize that rotors don't warp. It's when you wear the pad to a high temperature from aggressive braking, come to a stop holding the brake down for a prolonged period of time or use e-brake after heating rotors/pads up, that the pad material itself bakes into the rotor at that specific spot. It feels like the rotors warped but in fact it's just brake pad material fused to the rotor. Do a PROPER aggressive re-bed of the brakes and problem of 'warped rotors' goes away. No more shimmy upon braking.
You seem to be well versed in brakes so you should realize that rotors don't warp. It's when you wear the pad to a high temperature from aggressive braking, come to a stop holding the brake down for a prolonged period of time or use e-brake after heating rotors/pads up, that the pad material itself bakes into the rotor at that specific spot. It feels like the rotors warped but in fact it's just brake pad material fused to the rotor. Do a PROPER aggressive re-bed of the brakes and problem of 'warped rotors' goes away. No more shimmy upon braking.
http://www.stoptech.com/technical-support/technical-white-papers/-warped-brake-disc-and-other-mythsYou seem to be well versed in brakes so you should realize that rotors don't warp. It's when you wear the pad to a high temperature from aggressive braking, come to a stop holding the brake down for a prolonged period of time or use e-brake after heating rotors/pads up, that the pad material itself bakes into the rotor at that specific spot. It feels like the rotors warped but in fact it's just brake pad material fused to the rotor. Do a PROPER aggressive re-bed of the brakes and problem of 'warped rotors' goes away. No more shimmy upon braking.
My point to the 'T'! Good read for those interested. Thanks for posting.
I would buy bearing ( Timken), engine oil, rebox OEM item (denso, aisin ), spark plug, grease, aft, touch up paint, battery ( Johnson control) . But for sure not cv shaft, alternator, ac compressor, brake related item except it is made by Akebono. Even autozone provide life time warranty but their alternator goes bad every year and I have change it every year! Same with cv drive shaft, my time and sweat is worth more than that! Bought their ac compressor one time, the damn thing busted the seal the moment it was turned on, so I have to pay my mechanic twice the labor to remove it and install another one and freon cost too!!
Bought a set of reman caliper. Got home, jack up the car, removed all the components, open the box, try to muscle the bolt and align it to the mounting thread for 30 minutes under the sun, it just would not work, messed up the bolt. Eventually found out it was slightly bent!! Bet it was bent in an accident on the original vehicle. Got stranded on the spot since no one home and that was the only vehicle I have at that time. After few hours of waiting and cursing, finally went back to the store to exchange another set.
With Genuine parts, I never experience such unforgetful incidents just yet.
Long story short, after those few experiences I swear to myself no more reman item from autozone unless in emergency situation and no OEM parts available.
After getting into parts business now I realize even OEM parts can be tricky too, for example the Denso aftermarket ac condenser and toyota box Denso condenser are make in different countries, Toyota Denso condenser made in Japan and Denso aftermarket condenser made in Indonesia, same as their radiator. Build quality and finish is different as well. Lesson learn! You pay for what you get! You just gotta know where and what to get for the best quality parts, it takes times, buku of research experience, cursing and frustration to learn, at least that is my case. Yours may be different. With Genuine Toyota parts, you do not have to doubt, guess, or worry about fitment, quality.
We all know Landcruiser are tough, realiable and last half a million miles, it will take you to the end of the earth and back and cost more than $50k brand new in the 90s. And parts is slowly failing after more than a decade of service, personally I think your cruiser deserve the best replacement parts to keep its dignity and integrity for decades to come. Of course that is just my opinion, is am sure many people think otherwise. =)