Another DIY Drawer System

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Joined
Mar 28, 2012
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31
Messages
145
Location
Houston Texas
I said I would go through and explain the build on my last thread so here it is with some pictures.

First I started by measuring what my frame would be. I settled with 10"x40"x42"

I welded up the frame with some scrap tubing I had laying around. This is the same tubing that is used on fences ( not the heavy heavy duty fences but the lighter duty fences) I picked this stuff up for free when they were destroying a fence and were just cutting away and throwing it in the trash.



And ended up looking like so....



I drilled the slides directly into the frame supports (upright or vertical bars on the frame). I then measured the length of what i wanted my drawers to be and cut the two sides out and mounted the slides on the two sides first. I did it this way that way I could then simply measure the distance of the bottom of the drawer once the tow sides were in the frame it made life much easier and made for a better fit. Here is a pic with the drawers in the frame. As you can see the drawers do not go all the way back. I did this so I would have Hidden storage that is only accessible if you fold down the back seat.

I used turn buckles to keep the drawers in place.



I believe that with the metal frame my drawers are lighter. I can install and uninstall this system by myself.

I cut the top out 40x42 and wrapped it in carpet.

I then cut the front facia of the drawer system in one whole piece that covered the front and was to the contour of the LC100 floor. Once I got that right I then measured and cut out the two drawer fronts. So I then ended up with a small lip over the top of the drawers (its hard to explain) Here is a pic.



I then took out the whole thing and welded in extended arms to support what i like to call the wings of the drawer. I cut these out of cardboard first to get the contour of the sides right. I then transferred them onto wood.

At first I was going to hinge the two sides so they could flap open. But after cutting and seeing how tight the fit was I decided to fasten the two sided down with velcro.



The handles are from home depot. They kind of lock and place and do not rattle at all.

Here is a shot of how the wings come off and are secured.





Here is a shot with the drawers open. I made the drawer sit on the tailgate on purpose. That way slides would never have too much load on them whenever they are extended all the way.

 
apreesssshhhh!!!
 
Nice job. This looks similar to my recent metal drawer build. I made the drawers out of metal and used skateboard bearings for the rollers. It has an integrated fridge slide.

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OOOOO me likey ! that looks heavy duty. I dont have a fridge :( so no need right now.
 
Nice work, I like the velcro for the wings, simple new idea... may have to steal that one.
I'm about to start a wood build myself.
 
Very nice build.


My "Beavis" side busted out laughing at this.

"hu.. hu...hu...Shut up fart-knocker"

How about: I need to maximize the slide stroke on my wood drawers and choose a protective rubberized coating so the glue lam doesn't get beat off of my wood too fast.
 
Ya the velcro works great even though the fit is so tight that i dont need the velcro at all.

Also if there is anyone in the Houston or surrounding area (dallas austin ect) I have enough materials to make a couple more frames. If any one would like a frame to make their own drawers pm me. I could use some extra cash to start building my sliders.

:)
 
How heavy is it?
 
Man I didnt put it on a scale but the frame its self is super light like pick it up in with one hand light. It very strong and light. Next time I take it out I will weigh the whole thing. Fully built i can still pick it up by myself (5'7 160 pounds) not struggling at all.

Ill get you a figure this week. But if i had to guess the frame is 8-12 poundish
 
Just got done selling the first frame designed for the fj80. Very good tight fit very nice.





If you are interested in Purchasing a LC100 or FJ80 frame I have a thread in the classifieds
 
After the frame is built it sits as high as the seat when they are folded down to double as a sleeping platform.
 
really nice job. Clean and functional!
 
Looks great! You've probably already done it, but if not throw a jamb nut on each turnbuckle to keep them from coming loose. My last cargo platform had them, and thy did come loose without the nuts.

Way to recycle!
 
Looks great! You've probably already done it, but if not throw a jamb nut on each turnbuckle to keep them from coming loose. My last cargo platform had them, and thy did come loose without the nuts.

Way to recycle!

Thanks and yes I have already placed lock nuts in the turn buckles. Keep the ideas coming :)
 
People have been asking me what all I ship. You get the frame and the the three templates for the sides and the front. Here are some pictures. The frame is now redesigned also to allow for the slides of your choice up to 24 inches.
982a76d34a6630c1b058b6cfdccd3432.jpg
35042282df0bce7ae95d21271a475cf9.jpg
 
People have been asking me what all I ship. You get the frame and the the three templates for the sides and the front. Here are some pictures. The frame is now redesigned also to allow for the slides of your choice up to 24 inches.
982a76d34a6630c1b058b6cfdccd3432.jpg
35042282df0bce7ae95d21271a475cf9.jpg
can you give dimensions and cost?
 

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