OK, that's clearer now. There is no hole in the white arm that the pin can get into or indication that there was a bracket of some sort that would couple the 2?
Also, could you move the white arm by hand and see if you get more heat?
The white arm is driven, and appears to be fine.
Here are two sequence pics that show the driven arm with pin that I suspect should have an arm attached. As you can see, it is driven independent of the white arm. The range of travel in these pics was simply moving the temp selector from high to low, with both of the other selectors in the Auto position. The fact that this arm is driving but does not appear to be transferring that drive to a door is what makes me think there is a missing/broken arm involved.
I really appreciate your interest in this. Its a mystery, and if I could just get eyes on this servo on another car I think it might confirm that I need to remove the servo [which will take some surgery], find the broken arm and fabricate a repair. Talking to Sam at Lowe Toyota, the actuating arms are part of the heater housing. I may need to buy a used housing, pull the dashboard, and swap mine out, but I'm going to try fabricating a fix for the broken arm first.
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