A/T Valve Body upgrade (2 Viewers)

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BMThiker

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I picked up a kit from Valley Hybrids last fall and was saving this for a winter project. Parts include the HD valve body, new filter screen, o-ring for filter screen & 3-valve piston grommets, torque converter lock-up kit, and transmission cooler kit. I've pulled the pan several times in the past to clean the screen and refresh the fluids. About 19 bolts later, the valve body assembly drops out. The included instructions were pretty straightforward, though they don't depict the exact A750 transmission in the illustrations/images. You do have to be careful as you lower the assembly, as some of the valves will likely drop out and the tiny ball pressure switch will definitely drop out. I didn't see where it fell from and it took a minute for me to locate it's proper place when I reassembled everything.

Pan and screen removed. Next is to carefully remove the harness plugs from each solenoid. They are each unique in color/size/shape, so there is no mixing them up when you rewire this on the new valve body. Two sensors are near the filter screen orifice and have specific orientation, so take note there as you go.
ValveBody (2).JPG

New and old side by side. The new valve body does not come with new solenoids (or any hardware for that matter). These get transported from the old VB to the new. Take your time and it's really easy. The manual shift linkage comes out only after removing the two solenoids blocking it's travel path (top right on old VB). Solenoids are retained by either a bracket and bolt, or a bracket, bolt and alignment pin. The alignment pins are held in place by a steel bracket that's bolted to the VB surface.
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Pulling one of the alignment pins (also get transplanted to the new VB).
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Looking up at the transmission, you can see the 4 valves (one on the right dropped out) that are still held in by viscous magic. Leave 'em be or add some vaseline to keep them in place. If the trans is still warm, vaseline will do no good. The three grommets along the medial line get replaced with new (included in kit). The smaller rectangular opening at top right is where the small ball pressure valve seats. It will take a lot of vaseline to hold it in place because it has a very loose/free fit in this recess.
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Removing the last solenoid on this end will allow the manual linkage piston to be dismounted and moved over.
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Here's where the tiny ballpoint pen-like pressure valve ball goes.

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Then find yourself a nice inch-pound torque wrench to reassemble all the 10mm bolts (8 ft-lbs = 96 inch-lbs). Three of the bolts are 36mm long and the rest are 25mm long. The three long ones go in near the filter orifice along side the sensors I mentioned above. It's in the instructions, pretty clearly, but I took a sharpie pen and marked an "L" next to those three bolt holes before I got back under the truck just to make it easier on me. This is the trickiest part - making sure all the valves and springs don't fall back out of the upper assembly while trying to get the manual linkage arm into place and then running a few bolts in to hold it in place while you insert the other 15 bolts.
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The last thing to do is clean up the lower sump pan. Mine had a fine black silt all over it and the magnets. Took a few minute to clean it up and prep the FIPG surface. I scraped most of the old FIPG off with a brass brush, then used a rubber bristle cup to "polish" it.
 
So, had a weird thing happen yesterday. We made a quick road trip to middle TN to visit some friends - 240 miles one way, no issues while driving. Yesterday on the trip home we stopped 2x for restrooms and gas. When I restarted truck and backed out the space, the engine shut off as I switched from reverse to drive. I put it in park, restarted the engine, engaged drive and no issues from then on. It did it a second time at the next stop when transitioning from reverse to drive. It can't be coincidence that I was just in the transmission last week and now this is happening.

Bad switch in the shifter? Did moving the valve body wiring loom around crack some the wires? Any ideas?
 
Doubtful its coincidence. What exactly happens when it dies? Dash lites on or off? Wonder if you are shorting a sensor and pulling the ecu down.
 
Any stored codes?
Probably a good idea to get back in there before something worse happens.
New twist. Got the engine to stall in my parking lot at home last night. Turns out it's likely PS pump related and not transmission related. Both times above it was stalling when I was backing out of a parking space - wheel at full lock when I transitioned from R to D. So, I remembered that last night and sure enough, it's the PS pump bogging down. Probably some kind of vac valve pressure sensor that supposed to idle up the engine and it's not working properly.
 
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Rick, neutral safety switch?
Going from R-D, maybe the switch is seeing this switch in power/ground and killing engine?
 
After some empirical data collection, I can only get it to stall after the trans is hot. At first start up when everything is cold, it won't stall. Also, it does not happen instantaneously (like a bad switch ground might react), as I can feel the transmission struggle a bit between me shifting from R to D before it dies. I'm confident it's something in the trans/valve body. I'm collecting solenoids as we speak. I have three of the seven needed and got these from Transtar1.com. I did some more price shopping for the remainder, but it looks like I'll be going back to Transtar.

I sent Transtar this list of part numbers from ToyoDIY/ToyotaPartsDeal diagrams and they cross-ref'd and found these parts for me. I found that some suffix numbers have been superseded by the 34010 notation.

I was surprised to see one with TMC genuine parts sticker on it and glad to see the other two were Aisin. Once I get all of them in hand I'll drop the pan again.
35210-50010 $150 Solenoid Assembly Clutch Control No.1 (driver side)
35230-60010 $75 Solenoid Assembly Transmission 3Way No.2
35290-50010 $100 Solenoid Assembly Line Pressure Control

These are the 4 remaining ones I need:
35210-50010 Solenoid Assembly Clutch Control No.1 (passenger side) - Note, I don't know why I didn't go ahead and order 2X of this one as it is the same as one of the above, just mounts on the other side of the VB. I guess I didn't have enough coffee that morning.
35240-60020 Solenoid Assembly Automatic Transmission 3Way
35250-60010 Solenoid Assembly Transmission No.3
+ 90301-06004 O-Ring No.3
35280-50020 Solenoid Assembly Lock Up Control
ValveBody (9).JPG
 
Sorry if I missed it.....why a new VB? Is the "HD" supposed to be better in some way?

Before the problems, was it driving better? Guess I am curious if this is PM, or a "Mod".
 
Sorry if I missed it.....why a new VB? Is the "HD" supposed to be better in some way?

Before the problems, was it driving better? Guess I am curious if this is PM, or a "Mod".
I would consider it a mod. Crisper shift points, and shifts at a higher rpm. They also claim better mpgs, but I haven't seen it.

I was actually having some mild shift issues before I did this. I thought perhaps all the new ATF and filter screen would solve my minor issues - slight shift hangs, awkward gear changes. It did not. I asked the vendor of the new VB if I should go ahead and replace my solenoids (w/ my high mileage) while I'm in there, but was told to just stick with what I had. I asked another friend who did the same VB upgrade if he did his solenoids - and he did replace his with aftermarket parts.
 
Haven't taken time to get to a transmission specialist. It still stalls after properly warmed up and shifting from R to D. I can pause at N and it helps. But I still have to be quick on throttle to keep the revs up and prevent it from stalling.
 
@mtnbiker4evr13
It all started back a while ago and I've just put it off this long. The transmission has about 303,000 miles on it and has been slipping in the lower gears, and even stalling between reverse to drive maneuvers (like backing out of a parking space). I finally ordered a reman transmission from Toyota and it arrived about a month ago. I recently got sick, recovered and felt well enough this past weekend to do the swap. I have pulled the trans once before to redo the rear main seal, so not completely unknown territory, but still a really big project that involves removing a lot of components.

You have to remove both drive shafts, the starter, the transfer case, the middle cross member, the Y-section of the exhaust, the exhuast manifold brackets that are bolted to the bellhousing, the transmission cooling lines, all the wiring harness doodads on the tcase/trans, the breather lines on both, the center console to access the transmission shifter and tcase shifter. And not necessarily in that order ;)

Over Saturday/Sunday I spent about 20 hours in the garage. The first day was just removing the trans, putting the OEM valve body back into the return core, installing a new rear main seal (why not while you're in there). Second day was devoted to installing the new one. Had trouble lining up everything just right to put things back together which is why this was a longer day than the first. First was getting a few bolts into the bellhousing using all the socket drive extensions you own. Then the flex plate and torque converter lined up, then getting the starter lined up and re-attach wiring harness stuff. There's a couple bolts on the tcase that mount front to rear and you need to get the one closest to the crossmember bracket in before you raise the tcase to bolt it in. I'm still sore in places from all the lifting, craning, reaching into blind spots, etc.

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