My wife and I are going to Cruise Moab this year, which will be the first real outing since I bought the turbo. I've got a lot of basic maintenance to get done before that trip, and it started this weekend. I've got a leaky power steering pump, leaky oil pan, leaky shocks (there's a trend here), a full brake job, along with some other more basic stuff like replacing the high beam switch, fixing the cruise control, and a few other odds and ends.
Yesterday afternoon I planned on power steering and brakes. Boy was I wrong. I started with the power steering pump and didn't get any farther. 20 years in the desert was not kind to all the fasteners I had to get to, from the skid plate to the pump itself, and the holy-crap pressure line. I had to use an impact to bust loose a couple of the screws on the skid plate, which was no big deal. Then came the nuts on the pump. With no room for the impact, I had to get creative with leverage, using a big box wrench on the end of the ratchet and finally broke them free. Did I mention I used liquid wrench on them too?
But the absolute worst was the top fitting on the pressure line. I could get my flare wrench on it, but with limited leverage there was no way to break it free. Since I'm replacing the line anyway, out came the giant bolt cutters. I'll cut the bastard and put a socket on the fitting. I have a lot of leverage with that thing and wow it still took a lot of effort. That hard line is much tougher than I thought it would be. I had to cut it once, then hammer it down and cut it again because I couldn't get close enough to allow a deep socket on it. I finally got it cut down enough, and used the socket itself to bend the stump back mostly vertical. But could I move the damn thing? Nope. Out came the impact again and finally the fitting was out.
The last task was getting the two clamps off the pressure line...which by the way were also frozen in place. I got one of them free, but the one closest to the front has the screw head facing forwards with almost no clearance in any direction. What moron thought that was a good idea? I can barely get a box end wrench on it, and could turn it maybe a 32nd of a turn at a time. At that point my hand cramped and I called it a night. Yeah it's Sunday morning and the pump is STILL not out, but I'll have it out this morning. My hand still hurts.