5/77 FJ40 Torque specs needed (1 Viewer)

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Dec 7, 2019
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Location
Tenn
Team,

I am in process of rebuilding my 5/77 2F transfer case rear output seal and e-brake components. I do not have a FSM handy, was hoping you can help here (see pic).
Also, here are the callouts:
1. Rear u joint bolts (4) torque spec
2. Output shaft stake nut (1) torque spec
3. Front u joint bolts (4) torque spec
4. Brake Shroud (4) torque spec
5. Speedo gear housing (5) torque spec
6. Does the gasket here require any FIPG?
7. Where to I put the FIPG, on the shaft splines or the female housing splines?
Screen Shot 2023-11-09 at 12.32.08 PM.png
 
Team,

I am in process of rebuilding my 5/77 2F transfer case rear output seal and e-brake components. I do not have a FSM handy, was hoping you can help here (see pic).
Also, here are the callouts:
1. Rear u joint bolts (4) torque spec
2. Output shaft stake nut (1) torque spec
3. Front u joint bolts (4) torque spec
4. Brake Shroud (4) torque spec
5. Speedo gear housing (5) torque spec
6. Does the gasket here require any FIPG?
7. Where to I put the FIPG, on the shaft splines or the female housing splines?View attachment 3476877
Ok, getting somewhere. Here is what I got, the last item I need to know is number 5.

1. Rear u joint bolts (4) torque spec. 65 ft/lbs
2. Output shaft stake nut (1) torque spec. 80-101 ft/lbs
3. Front u joint bolts (4) torque spec. 54 ft/lbs
4. Brake Shroud (4) torque spec 14-22 ft/lbs
5. Speedo gear housing (5) torque spec I need this one
6. Does the gasket here require any FIPG? Seems no
7. Where to I put the FIPG, on the shaft splines or the female housing splines? Male shaft splines, just a little
 

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