Pretty early on in my build I decided that having some sort of hot shower capability would be a worthwhile addition. There are lots of different approaches to the problem and I spent a lot of time considering the options. I was initially interested in the simplicity of a rack mounted solar shower that used air from a bicycle pump to pressurize the shower. I figured that I could make it from PVC and paint it black and then tap it for the Schrader valve. The reliance on clear, sunny days with moderate temperatures made that solution too limited. I toyed with the idea of using a sous vide immersion heater to heat the water but it took too much juice to power a high wattage heat source.
Then I saw the video for the Australian Joolca hot shower system. It was so well thought out and cleverly engineered that I immediately started trying to figure out how to incorporate it into rig. The two drawbacks that soon became apparent where the size of the water heater and the fact that it would require propane as its fuel. Under normal circumstances propane would be the perfect solution to the problem but I plan to rely on propane for my stove so I can't afford to be burning it for both cooking and hot water. Fortunately, I saw a video walkthrough of
@ofer bruhis rig and everything started to fall in place. His use of a heat exchanger tied into the heating system was beyond brilliant. If you haven't seen his build threads - definitely check them out. The previous owner had deleted the rear heater so it was a simple matter to tap into the coolant loop. Now I had a heat source using fuel that I was going to be burning anyway.
Next problem to be solved was the water tank. My spare tire now resides on the rear bumper so I had space under the rear of the vehicle. I initially tried to go with a dual tank solution like Ofer but in the end I decided not to go with the RV style hot/cold mixing shower fixture. Don't get me wrong, it's a cool solution and I actually ordered the shower fixture from the UK before changing my mind. In the end I decided that I could live with a single tank, that would be heated to a certain temperature and then be allowed to cool off as you showered. It was just simpler to implement and I don't mind the trade off.
Next problem was what to make the tank out of. PVC was cheap and easy but inefficient space-wise in the given area. Metal was expensive and dissipated the heat too quickly. That left plastic. Polypropylene tolerates a higher temperature but why heat it far beyond what you can safely use? Polyethylene is cheaper, and easily supports a 120-125 degree range. When the installation location was measured out (allowing enough room between the tank and the nearby exhaust) the capacity of the tank ended up at 15 gallons. Enough for two efficient showers or one lavish one.
The Joolca Off-grid Plumbing System provides a way to both fill the tank and pressurize the shower. A small electric recirculating pump provides a way to route water from the tank to the heat exchanger and back.
View attachment 3083283
View attachment 3083287
View attachment 3083288
View attachment 3083289