1992 FJ80 with 6.5 Turbo Diesel install thread

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Thanks! I believe I have a new Christmas List. I hope Santa gets a Cost of Living Adjustment.....
 
I picked it up from the exhaust shop today, and drove her home! I need to work out some shifting issues and get the Marks shift plate along with actually finding a trans shifter for the 4l80e. I've heard of people using cadillac shifters and pontiac G6 shifters, but not sure which to use.

I might also re-make the toyota shifter's points to work with the 4l80...
 
Love that you did the 6.5. Something I've been eyeing too. What's the noise level like in the cabin? What was you final cost? Would you stick with the same 6.5 year? Thanks. Cool build.
 
Howdy! I have been interested in the 6.5 for a long time. Yes, the very first year, 94?, had non-computerized setups. I almost bought one with an NV 4500and brand new clutch. I wanted to drop it into my Piggy. John
I am pretty sure it was 93 that was non electronic but from what I have heard it is not too difficult to convert the newer ones to mechanical.
Rusty
 
Well, after reading through wiring diagrams, my eyes are square, but so is the transmission. It has a VSS Buffer, which didn't have a clean power source from the wiring job. I fixed the source, cleared the codes, and it shifts like a dream.

I now have some odds and ends to go over, including a new driveshaft, bump stops, and possibly some more exhaust work.
 
Please Please Please get some vids of this once it rolling under her own power.... Did I say PLEASE?

-A
 
I'll get video's, but here are some pics :D
1007 244.webp
1007 252.webp
1007 258.webp
 
Killer job man.... I just wanta hear it!

-Matt
 
I owe you a video, but WOW! All I have to say is that it's a big surprise to hear the wheels squeal when you get on the gas in a cruiser. It's got PLENTY of power, and stops on a dime with the hydroboost brakes. It's reasonably quiet inside, and the ride is nice. I will need to give it a 2" lift for clearance issues, but that's all part of a good cruiser anyways.
 
I owe you a video, but WOW! All I have to say is that it's a big surprise to hear the wheels squeal when you get on the gas in a cruiser. It's got PLENTY of power, and stops on a dime with the hydroboost brakes. It's reasonably quiet inside, and the ride is nice. I will need to give it a 2" lift for clearance issues, but that's all part of a good cruiser anyways.

YOU TEASE YOU!!!!! I don't believe you until I see it and hear it for my self! :-)

-A
 
How did you modify the gm master to work with the Toyota mounts/linkages?

Also the marks adapter, it is just a plate between the transmission and transfer case or are do input/output shafts have to be changed?
 
The GM master needs to have a new mount plate made, and the linkage needs to be modified to fit the Toyota. Also, the mechanical advantage on the brake pedal needs to be improved by moving the link towards the pivot point.

The Marks kit is a housing that joins the two together along with a spud shaft
 
Thats sum tight $hznit! Are you meeting me tomorrow in that rig?
 
How did you modify the gm master to work with the Toyota mounts/linkages?
For my conversion I found a Hydroboost conversion kit which came with various linkages, fittings etc. The master actually bolted to the firewall, it was pretty easy.
Rusty
 
Update... vid... sound clip... something...

-Matt
 
Im in the slow process of gathering all my stuff for the change,
one question for the experienced. If you dont mind. 99' 6.5 block(newer of the blocks, better cooling and stuff) , with 6.2 mechanical injection turned up for the sidewinder banks and the
banks turbo. will the injection pump and injectors handle sthe small increase in displacement.
 
Im in the slow process of gathering all my stuff for the change,
one question for the experienced. If you dont mind. 99' 6.5 block(newer of the blocks, better cooling and stuff) , with 6.2 mechanical injection turned up for the sidewinder banks and the
banks turbo. will the injection pump and injectors handle sthe small increase in displacement.

yes :popcorn:
 

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