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- #21
Here are some photos of this beauty. Someone in her lifetime added throttle body EFI which works reasonably well, but it a bit cobbled together. More photos in a second...
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I would also put the floorboard rust/rot on the to do list; I think I see daylight in your one picture.
I am no expert on this but the rust looks pretty bad; I know you can get new tubs out there; not sure if you have to go that route or if that route is easier than trying to effect repairs. How is the frame?
Those older tubs are supposed to have the best steel. If just a few patches are needed, I’d opt to keep the thicker steel, weld in patch panels. 53 year old tub and she still ain’t in too bad a shape. Media blast’er and make a decision once you see bare metal.![]()
If you are going to stay with drums like I did, I question the need for power. After rebuilding mine, the stock non-power drums work great. I see no need for power. For a daily driver, I'd convert to dual circuit brakes, but I'm not sold on the need for adding a booster.I’d like to upgrade the brakes to power drum bc I’m not going to be doing crazy water crossings if I can help it and another FJ40 owner said he has power drums and they work great. I’m almost 100% positive I’ll need to rebuild the wheel cylinders and I’d like advice on a different power brake booster/master cylinder due to the brakes being the first order of business at this time.
If you are going to stay with drums like I did, I question the need for power. After rebuilding mine, the stock non-power drums work great. I see no need for power. For a daily driver, I'd convert to dual circuit brakes, but I'm not sold on the need for adding a booster.
Rebuild kits for the wheel cylinders are available, and are affordable. But you have to have good cores to rebuild. If the cylinder bores are rusty and/or pitted, rebuild won't work. The adjusters need to be free and not seized as well. Otherwise you'll need to bite the new cylinder bullet.
Again, w/o power assist my 4 drums are capable of locking up the wheels from highway speed. Don't know why I'd want more than that. I've got plenty of stopping power. I don't see any advantage to adding a booster if the brakes are dialed in and working correctly.
I bought new cylinders for mine--am already in it for a small fortune anyway so no biggie.