watrob- yes your correct that does seem high now that I look at it, I was relying on memory and that has been hit and miss of late. I figured it would have cost about $650 to do the whole frame which I would have been ok with except for the ferry costs involved. Hot dip galvanizing looks amazing when it's done and gives you piece of mind but sometimes a persons geographical location comes into play and it is not feasible.
Yes but remember one thing, it does not matter how good the sand blasting is done it never gets deep into inner chassis rails. The same when you itch prime and the top coat.
With galvanising they chemically dip the chassis which removes minor surface rust. You will save $300 to $400 on primers & paint plus the hours to do the painting. Put that money towards the ferry. Also ask them to double dip the chassis, its no skin of there nose to lift the chassis out of the tank, wait 30 sec and dip it again, just tell them you want a good coating of gal.
There must be a local trucking company that comes & goes to the island, throw the chassis on top of one of there loads, if your a local they should look after you, it weighs about 180kg, then pick it up from there depo and take it to the galvanisers, drop it back to the transport depo and get them to bring back next load.