Builds World's Most Complex and Over Engineered Air Up/Down System (1 Viewer)

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woytovich

Science...
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So last winter when I wasn't wheeling and really couldn't be outside working on the truck I dreamed up a "better" solution to the task of airing tires up and down. Previously I was using a semi-complicated and slightly over engineered and pretty expensive 4-way valve/gauge/hose rig that I had build a couple of winters before (notice a theme here?). Being able to air up/down all 4 tires at a time to exactly the same pressure while not having to kneel down for extended periods of time was great but that rig was cumbersome and took more time than I liked to deploy and pack away.
So drawing on the powers of pencil, paper, Google and Amazon Prime I set to work. What follows is what I came up with. Having used it last summer I can say that without a doubt is is in fact "better" to use. Does it have multiple possible points of failure: yes. Is it way more expensive that it is worth: probably. Are there perfectly satisfactory air up/down solutions out there that get the tires aired up/down that are much cheaper and way less complicated: yes.... but should I why let any of that stop me?

Here we go:

The Air Rig system supplies air from an under hood mounted Extremeaire compressor to air up tires. All functions other than hooking up to the tires are controlled from in the passenger compartment. (Compressor independently supplies air to a small under body tank for the ARB air lockers.)

12v solenoid valves control air flow. 2 are larger for maximum flow for AIR IN and AIR OUT, one is small as it only supplies air to the gauge. Valves and hoses are connected via a manifold arrangement mounted under the hood.

A dash mounted switch controls the valves and only allows one valve at a time to be open:
  • AIR IN sends compressor air to the tires
  • AIR OUT exhausts tire air
  • GUAGE allows the dash mounted gauge to “see” stable system (tire) pressure for both airing up and airing down. When turned off the GAUGE solenoid vents to relieve pressure to gauge.

“Permanent” air hoses run from under hood along the frame rails to “T”s at the front and rear, then out to the ends of the bumpers, terminating in quick release couplers.
From there 4 short removable hoses with quick releases on one end and air chucks on the other (normally closed) are connected from the quick connect to the tires for AIR UP & AIR DOWN.

Air up:
  • Turn on compressor with dash switch, leave controller switch in OFF position.
  • Hook up 4 short hoses to tires
  • Turn controller switch to AIR IN
  • Periodically turn controller switch to GAUGE to check tire pressure
  • Repeat #4 until desired pressure is reached then turn controller switch to OFF
  • Turn off compressor

Air down:
  • Hook up 4 short hoses to tires
  • Turn controller switch to AIR OUT
  • Periodically turn controller switch to GAUGE to check tire pressure
  • Repeat #4 until desired pressure is reached then turn controller switch to OFF

Screen Shot 2020-02-07 at 10.45.31 PM.png


Air Rig Diagram.jpg


Compressor.jpg
 
The output end...

I had the little brackets that hold the female quick releases bent up by my brother-in-law at the metal shop where he works. I welded them to the bumpers.

quick.jpg



Close up of a the quick releases connected (I used the style that allow you to push the male side in without having to pull back the collar on the female side - that make it a faster/one-handed operation to hook up.)

close.jpg



Here you see the 2 rear short hoses attached to the quick releases ready to be attached to the tires:

rear.jpg



Here is one attached to the tire:

toTire.jpg
 
That is complicated but looks great. Why the solenoid on the gauge?
 
Why the solenoid on the gauge?

So the gauge doesn't see full input compressor pressure (+/-120psi) when the IN valve is opened. That kind of shock load can damage a gauge...
 
So the gauge doesn't see full input compressor pressure (+/-120psi) when the IN valve is opened. That kind of shock load can damage a gauge...
So how is this different than my compressor?
 
I like it! Was thinking about a very similar set-up with my ARB Linx. Would just need to run the line. Controls everything from the inside tablet. Just set the pressure and it will inflate or deflate to exact psi.
 
Did you consider running just a single supply line to each bumper then T off your tire line? This way you’re only making 3 connections at each end rather than 4. Really like the setup and plan to do something similar.
 
@Jdog I'm not sure what you mean. There is 1 line running to each bumper then a "T" out to the quick connects. From there I attach the short hoses to the tires when airing up/down.
I DID consider having some arrangement without the short hose parts, leaving the last section of hose to the air chuck "permanently" connected to the system on some sort of a storage/retraction mechanism - a small hose reel maybe? I never came up with a solution that I thought would be convenient that would keep the hose & air chuck clean and safe from trail damage etc.
 
That’s cool! Was thinking only 1 female connector at each bumper. Instead of 2 small hoses at the rear corner, you’d have 1 hose with a T going to each tire. 3 connections. 1 to the female plus and 2 to each tire.
 
Wow, that's a nice setup!

** Question ** how do you like the VAIR ExtremeAire Compressor ?? Does is live up to the hype ? Did yours come in the metal case carrier?
 
I bought my compressor used... I THINK it is this one.

It's no York but it seems to do the job... I have a York here that I'd love to get installed but with AC in the 60 it looks like it might be a struggle.
 
This is a bad ass setup....

Most people either mooch off of people that have OBA like this or drive down to a gas station and get the quarters out....

😆😆
 
This was v2... it allows AIR IN to be isolated from the gauge so the gauge doesn't see the initial spike on 125 psi compressor pressure. Turning the valve to the gauge side has the gauge only see tire-side pressure.

I had 2 hose arrangements each servicing 2 tires starting on the front bumper one for the pass side and one for the driver side.

I used 2 gauges: One for airing up with 60 psi max and one for airing down with 15 psi max (Note: gauges typically read most accurately in the middle of their range.) I usually air up to about 30psi and down to about 9.

IMG_20200222_110651956.jpg
 

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