What to do with OEM radiator? (1 Viewer)

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So, I've got the radiator out of my bro in law's 80 and was thinking about fixing the leaking O rings just to see if it can be done. Incredibly, the radiator appears to be in fine shape after 288,000 miles. The rear face (engine side) of the fins have nary a dent, and the front face is also perfect because the A/C condensor protects it and gets all the gravel dents.

Looking in the filler, there appear to be very little in the way of deposits. So, the only problem with it is the O rings. These are rubber seals that run the entire width of the radiator to seal the upper plastic tank to the core, and the same setup on the lower plastic tank. They began weeping when he arrived here in town. Quite badly, too - went from simply wetting that foam strip to actually dripping, then a half quart loss per day in a period of less than a week.

I checked with Cdan and the O rings are $40 apiece, and then there's the issue of properly bending the little fingers back down to hold tension on the O ring upon reassembly.

So, has anyone here ever had their OEM Toyota radiator rodded out? If this was done, they must have been able to replace the O rings and deal with the fingers to reassemble, so I'm curious about the costs and success, etc.

I'm in the Cruiser Assistance Club (blatant plug for the group of guys all over the US/Canada that are willing to go get you and help you if you break down in their area) and was planning to keep this around as a spare if I can spend a reasonable amount, then get it pressure tested for $10 to verify my work. I'll toss it up on the shelf with the other stuff.

Thanks!

DougM
 
I haven't done this Doug nor would I even consider it for my truck. But the pressure within the system during operation isn't that much, maybe 15lbs I think. You probably have quite a bit of room for error and still be able to maintain pressure.
 
We used to send the radiators that we service to a professional radiator shop to have this done. We had to many comebacks with leaks appearing etc etc. Stopped doing this. Was just not worth it from a shop point of view. For a spare or a trail only truck, it might work, but I would never trust it.
 
I've made many an O-ring for vacuum chambers, some over 4' square, and they require perfect seals. Chop the ends of the O-ring stock perfectly square and super-glue them together square. Sand the joint a little to get rid of any bump there, give it a pull to make sure it'll hold.

Stapping intercoolers is common on overboosted cars, can you add straps to backup the fingerhold?
 
If you cover shipping, I have a used, great condition OEM radiator from a '96 w/low miles. I know its not the better radiator to have, but the price is right...

In the box ready to go...
 

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